Meritor Heavy Vehicle Braking Systems (uk) Limited

Jason Morris

Paul Roberts

Sanjeev Kulkarni

Kishan Kumar Udupi

Darshan Pateel

Martin Pors Taylor

Peter Kerslake Gibbens

Norman Breakwell

Alexander George Howard

Alex Howard

Arvinash Ullagaddi

Avinash Ullagaddi

Peter K Gibbens

Sanjheev Kulkarni

Peter Gibbens

A carrier and mount assembly for a heavy vehicle disc brake. The assembly includes a carrier having a first location formation formed therein, a mount having a second location formation formed therein, wherein the second location formation is aligned with the first location formation, and wherein the carrier is mounted to the mount via two or more fasteners that extend in a direction substantially parallel to a direction of insertion or removal of a friction element into or from the carrier. There is also a locator positioned in the first and second location formations to enable the carrier and mount to be assembled in the correct position, wherein the locator is at least a close fit to the first and second location formations.

Carrier and mount

A disc brake assembly includes a brake pad having a first pad abutment spaced from a second pad abutment and a third pad abutment positioned between the first pad abutment and the second pad abutment. An actuator is operable to apply a force to the brake pad to apply the brake. The disc brake assembly has a first reaction abutment facing the first pad abutment, a second reaction abutment facing the second pad abutment, and a third reaction abutment facing the third pad abutment. The first, second and third pad abutments are operable to transfer brake pad drag torque to the first, second and third reaction abutments respectively. The disc brake is configured such that under no load conditions with the third pad abutment engaging the third reaction abutment, the first pad abutment is spaced from the first reaction abutment.

Brake assembly

A disc brake includes a brake disc, a sliding caliper, a single piston, and a brake pad carrier comprising a leading part and a trailing part. The brake pad carrier includes mounting features for securing the brake pad carrier to an associated structure of a vehicle. The mounting features define a mounting side and a non-mounting side of the brake. A mounting side brake pad comprises mounting side friction material and a non-mounting side brake pad comprising non-mounting side friction material. The center of pressure of the non-mounting side friction material is circumferentially aligned with the piston and the center of pressure of the mounting side friction material is offset in relation to the piston towards the leading part of the brake pad carrier.

Disc brake

A disc brake includes an actuation mechanism, and first and second brake pad mounting structures to be located, in use, adjacent opposing inboard and outboard faces, respectively, of a brake rotor to be braked. The disc brake further includes first and second brake pads located by the first and second mounting structures, respectively, such that upon application of the actuation mechanism, the brake pads clamp the brake rotor, and brake torque is reacted by the brake pad mounting structures. The first brake pad has a different functional requirement to the second brake pad such that fitment of the first brake pad in the second brake pad mounting structure and/or the second brake pad in the first brake pad mounting structure impairs the safety, functionality or durability of the brake. To prevent or inhibit such incorrect fitting, the first brake pad includes on a peripheral face or a rear face thereof a first formation in such a location that it may only be successfully fitted in the first brake pad mounting structure and only successfully fitted in the correct orientation with the brake fully assembled. The second brake pad includes a second formation different from the first formation such that it may only be successfully fitted in the second brake pad mounting structure and only successfully fitted in the correct orientation with the brake fully assembled.

Growing community of inventors

Neath & Port Talbot, United Kingdom

Jason Morris