Delphi Technologies, Inc.

Jason M Urckfitz

Dominic Borraccia

Matthew T Scott

Timothy M Nieves

Thomas Howard Lichti

Michael James Fox

Daniel Richard Cuatt

Thomas L Lipke

Ronald Jay Pierik

Charles Wilson Braun

Wayne S Harris

Craig L Smith

Cody C Notaro

A coupling for suspending a fuel injector from a fuel rail assembly of an internal combustion engine includes a collar that mates with the fuel injector and a retainer clip that engages with the collar thereby mechanically connecting the fuel injector to the fuel rail assembly. The retainer clip includes windows to enable even load distribution upon the socket flange when assembled. Features are integrated in the collar to facilitate correct alignment of the injector relative to the fuel rail. Paired together, the retainer clip and the collar enable a secure, and a keyed fuel injector-to-fuel rail connection that is able to withstand high pressure separating loads.

Top mounting fuel injector clip

A rotor-locking mechanism for a vane-type camshaft phaser. A locking pin is disposed in the rotor and is permitted to travel into a well in either the rear cover or the front cover of the phaser. The pin is urged into the well by a return spring, and the end of the pin end is exposed to oil pressure for unlocking the pin. A first channel is provided between the advance-oil feed and the end of the pin, and a second channel is provided between the retard-oil feed and the end of the pin. The channels may be formed in either of the covers. The pin is unlocked whenever a predetermined oil pressure is exceeded in either the advance or retard oil feeds, permitting the pin to be unlocked through most modes of engine operation and to be locked only under specific predetermined low-pressure conditions, such as during engine starting.

Locking pin mechanism for a vane-type cam phaser

A torque bias coil spring for a camshaft phaser disposed on the outside of a cover plate for the rotor chamber and connected between the stator and rotor for angularly biasing the rotor. A rotor extension, such as a sleeve for a locking pin mechanism or a target wheel unit, extends from the rotor chamber through an opening in the cover plate for engaging a first spring tang. The second tang of the spring is engaged by a phaser binder bolt. The spring thus is able to follow the rotary motion of the rotor within the rotor chamber and to bias the rotor toward a predetermined rotational extreme.

Camshaft phaser having an external bias spring

A cam phaser assembly having an improved configuration of the C1 oil gallery in the camshaft supplying oil to the cam phaser. An axial bore in the camshaft is formed over its non-threaded outer portion at a diameter substantially greater than the diameter of the bolt connecting the phaser to the camshaft. Upon assembly of the cam phaser to the camshaft, an annular, cylindrical gallery is formed between the bolt surface and the bore, which gallery replaces the plurality of axial bores required for the C1 gallery in the prior art camshaft. The prior art C2 gallery, which utilizes a second axial bore in the bolt itself, is substantially unchanged, and an O-ring around the cam bolt in the first axial bore seals the C1 and C2 pressure galleries from communicating with each other.

Oil supply route in a camshaft for a cam phaser

An improved splined cam phaser includes four assemblies: a sprocket assembly, an inner hub assembly, a cover assembly, and a piston assembly. The joined assemblies provide phaser function at reduced manufacturing cost. The component parts of the assemblies are re-configured from analogous parts in the prior art cam phaser to permit much of the improved phaser to be manufactured inexpensively by powdered metal forming or by stamping or drawing from sheet metal, in contrast with the prior art phaser wherein all parts are formed expensively either by machining from forged blanks or by investment casting. These changes reduce not only the cost of manufacture but also reduce the weight and axial length of the phaser, an important customer acceptance criterion, and improve the speed of response. Further, the proportions of some parts are altered such that all radial and axial loads are borne by a single large bearing in place of two small sequential bearings in the prior art phaser, thus reducing variability in axial alignment of the component parts.

Spline-type cam phaser

An improved releasable and reusable self-sealing plug for mechanically sealing a bore. A cylindrical body is formed on its outer surface to retain radial sealing means such as an O-ring. An oversize annular cap at the outer end of the body limits ingress of the plug into a bore, and a pair of opposed, flexible limbs terminating in flanges beyond the inner end of the body are compressed radially during insertion of the plug and spring out at completion of insertion to grip the inner entrance to the bore, thus holding the O-ring and plug in the bore. Insertion may be accomplished manually without the aid of tools. The plug cannot be driven out by pressure on the bore, but is easily removed by recompression of the limbs and flanges and withdrawal of the plug by, for example, needle-nose pliers. The plug may be formed inexpensively and easily by injection molding of a suitable plastic polymer.

Self-sealing releasable and reusable plug

An improved splined cam phaser includes four assemblies: a sprocket assembly, an inner hub assembly, a cover assembly, and a piston assembly. The joined assemblies provide phaser function at reduced manufacturing cost. The cover assembly, at least in part, is stamped from sheet stock and is net formed to receive a seal.

Cam phaser cover assembly

An improved splined cam phaser includes four assemblies: a sprocket assembly, an inner hub assembly, a cover assembly, and a piston assembly. The joined assemblies provide phaser function at reduced manufacturing cost. The piston assembly is formed, at least in part, of a plastic polymer wherein the seal groove is net formed.

Phase control piston for a cam phaser

A vane-type camshaft phaser wherein a coil spring under torsional compression or extension is disposed coaxially within an annular cavity formed in either the cover plate or back plate. A first end of the spring is connected to the cover plate or back plate, and a second end extends from the cavity and is connected to the phaser rotor. The spring constant is selected such that a biasing torque is exerted on the rotor in the valve-opening-advancing direction which counters the inherent valve-opening-retarding torque bias of the camshaft during operation. The bias spring permits more rapid response to a demand on the cam phaser for advancing valve timing, and is also useful in orienting the camshaft advantageously, especially an exhaust valve camshaft, in a timing-advanced position when the engine is shut off or operating at low engine speed.

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Brockport, NY, United States of America

Jason M Urckfitz