The Procter Gamble Company

The Procter & Gamble Plaza

Jason Lee DeBruler

Clifford Theodore Papsdorf

Andrew Price Palmer

Louis J Cedrone

Stephen Douglas Congleton

Mark Neil Howdyshell

Gavin John Broad

Adal Amine Tecleab

Michael Devin Long

Eric Shawn Goudy

Rodney Alan Holloway

Paul Anthony Kawka

Jennifer Lynn Tuertscher

David Carlton Ordway

Charles Phillip Miller

Jon Kevin McLaughlin

Daniel Jon Amundson

Geoffrey John Kerr

A system and an apparatus capable of independently driving movers are described herein. The system and apparatus includes: a track that forms a path for movers; a plurality of movers movably mounted on the track for moving along the path; and a plurality of drive elements fixedly arranged along the track. The drive elements each have a surface that is oriented to contact a driven member of the movers. The drive elements are configured to sequentially engage the driven member of a plurality of the movers to provide controlled independent motion of the movers along the track. The drive elements may be driven by rotary motors. A method of independently driving movers is also described herein.

Method of independently controlling motion of movers along a path

The present disclosure relates to systems and processes for controlling the relative positions or phasing of advancing substrates and/or components in absorbent article converting lines. The systems and methods may utilize feedback from technologies, such as vision systems, sensors, remote input and output stations, and controllers with synchronized embedded clocks to accurately correlate component placement detections and placement control on an absorbent article converting process. The systems and methods may accurately apply the use of precision clock synchronization for both instrumentation and control system devices on a non-deterministic communications network. In turn, the clock synchronized control and instrumentation network may be used to control the substrate position. As such, the controller may be programmed to the relative positions of substrates and components along the converting line without having to account for undeterminable delays.

Method for assembling products in a manufacturing process

Apparatus that controls motion of independent movers along a path

Apparatus that controls motion of proximate independent movers along a path

Apparatus for controlled transport of articles along a path

Systems and methods for controlling phasing of advancing substrates in absorbent article converting lines

A substrate assembly is mechanically deformed to form various products. In part, the substrate assembly may advance toward a bonder apparatus. The bonder apparatus rotates about a longitudinal axis and includes a plurality of manifolds. The plurality of manifolds allow for substrate assemblies including different process product pitches to be processed on a single bonder apparatus.

Apparatus and methods for transferring and bonding substrates

A method and apparatus for mechanically deforming a substrate assembly. The substrate assembly may advance toward a bonder apparatus. The bonder apparatus may rotate about an axis of rotation. The bonder apparatus may include a plurality of manifolds positioned about the axis of rotation. The substrate assembly may be advanced onto the bonder apparatus such that the substrate assembly is disposed on the plurality of manifolds. Fluid may be passed to the manifolds onto which the leading edge portion and the trailing edge portion of the substrate assembly are disposed. The manifolds may heat the fluid and the heated fluid may be released onto the trailing edge portion and the leading edge portion of the substrate assembly. The heated portion of the substrate assembly may then be bonded forming a seam.

Apparatuses and methods for transferring and bonding substrates

A method and apparatus for mechanically deforming a substrate assembly. The substrate assembly may advance toward a bonder apparatus. The bonder apparatus may rotate about an axis of rotation and is configured to radially traverse based on the process product pitch of the substrate assembly. The bonder apparatus may include a plurality of manifolds positioned about the axis of rotation. The substrate assembly may be advanced onto the bonder apparatus such that the substrate assembly is disposed on the plurality of manifolds. The manifolds may heat fluid and release the same onto the trailing edge portion and the leading edge portion of the substrate assembly. The heated portion of the substrate assembly may then be bonded forming a seam.

A method for reducing the effects of variations in an unwinding, convolutely wound roll of web material is disclosed. The method utilizes the steps of: a. selecting a reference objective relating to a downstream operation, b. choosing at least one feedback device correlated to the reference objective, c. collecting process data from the at least one feedback device at different positions within a time-varying operation cycle for at least one operation cycle at a learning speed, d. calculating an error as the difference between the collected process data from step (c) and a reference signal related to the selected reference objective, e. generating a correction signal based upon the calculated error from step (d) and, f. applying the correction signal to the actuator during a succeeding time-varying operation cycle.

Method for reducing the effects of parent roll variations during unwinding

A method of transferring a plurality of articles onto an outfeed carrier is provided. The method includes: advancing a plurality of articles in a first direction; advancing an outfeed carrier surface of an outfeed carrier apparatus in a second direction at an outfeed carrier surface velocity; providing a transfer apparatus, wherein the transfer apparatus comprises a frame and an article stabilization member operatively connected with the frame; engaging the plurality of articles with the article stabilization member in the engaging location; accelerating the plurality of articles in the second direction to transfer the plurality of articles from the transport member to the outfeed carrier surface; decelerating the plurality of articles between the engaging zone and the discharge zone to substantially match the velocity of the plurality of articles and the outfeed carrier surface velocity; and disengaging the plurality of articles from the article stabilization member in the placement location.

Method of grouping articles into arrays of various configurations

An article grouping system is disclosed. The article grouping system includes a transport member movable in a first direction and an outfeed carrier apparatus having an outfeed carrier surface that is movable in a second direction. The transport member is positioned proximate to the outfeed carrier surface. The article grouping system includes a transfer apparatus having a frame and an article stabilization member operatively connected with the frame. The article stabilization member includes upstream and downstream support members spaced apart from the downstream support member in the second direction to define an article transfer receptacle. The article stabilization member moves from an engaging location proximate to the transport member to a variable disengaging location adjacent to the outfeed carrier surface and back to the engaging location.

Apparatus for grouping articles into arrays of various configurations

An article grouping system capable of forming arrays of articles having a variable number of rows and lanes is included. The article grouping system includes an infeed carrier apparatus having an infeed carrier surface that is movable in a first direction and an outfeed carrier apparatus having an outfeed carrier surface that is movable in a second direction. A grouping apparatus comprising a plurality of carriages and a carriage drive mechanism operatively connected with each carriage. The carriage drive mechanism causes each carriage to independently move in a third direction from an article receiving zone adjacent to the infeed carrier apparatus to an article discharge zone adjacent to the outfeed carrier apparatus. A transfer apparatus includes a frame and an article stabilization member operatively connected with the frame. The article stabilization member moves from an engaging location in the article discharge zone to a disengaging location.

Growing community of inventors

West Chester, OH, United States of America

Jason Lee DeBruler