The Nanosteel Company, Inc.

United States Steel Corporation

Horizon Technology Finance Corporation

Jason K Walleser

Daniel James Branagan

Alla V Sergueeva

Brian E Meacham

Grant G Justice

Andrew T Ball

Sheng Cheng

Kurtis Clark

Scott Larish

Andrew E Frerichs

Taylor L Giddens

Scott T Anderson

Logan J Tew

Jikou Zhou

Brendan L Nation

Longzhou Ma

Igor Yakubtsov

Patrick E Mack

David Paratore

Craig S Parsons

Brian D Merkle

Alissa Peterson

Brian D Meacham

Scott T Larish

Kurtis R Clark

Justice G Grant

This invention relates to prevention of delayed cracking of metal alloys during drawing which may occur from hydrogen attack. The alloys find applications in parts or components used in vehicles, such as bodies in white, vehicular frames, chassis, or panels.

Delayed cracking prevention during drawing of high strength steel

This disclosure is directed at methods for mechanical property improvement in a metallic alloy that has undergone one or more mechanical property losses as a consequence of forming an edge, such as in the formation of an internal hole or an external edge. Methods are disclosed that provide the ability to improve mechanical properties of metallic alloys that have been formed with one or more edges placed in the metallic alloy by a variety of methods which may otherwise serve as a limiting factor for industrial applications.

Edge formability in metallic alloys

This disclosure is directed at methods for mechanical property improvement in a metallic alloy that has undergone one or more mechanical property losses as a consequence of shearing, such as in the formation of a sheared edge portion or a punched hole. Methods are disclosed that provide the ability to improve mechanical properties of metallic alloys that have been formed with one or more sheared edges which may otherwise serve as a limiting factor for industrial applications.

A method of forming an alloy composition including spinodal based glass matrix microconstituents. The method comprises melting an alloy composition comprising iron present in the range of 49 atomic percent (at %) to 65 at %, nickel present in the range of 10.0 at % to 16.5 at %, cobalt optionally present in the range of 0.1 at % to 12 at %, boron present in the range of 12.5 at % to 16.5 at %, silicon optionally present in the range of 0.1 at % to 8.0 at %, carbon optionally present in the range of 2 at % to 5 at %, chromium optionally present in the range of 2.5 at % to 13.35 at %, and niobium optionally present in the range of 1.5 at % to 2.5 at %, cooling the alloy composition at a rate of 10K/s to 10K/s.

Alloys exhibiting spinodal glass matrix microconstituents structure and deformation mechanisms

This disclosure deals with steel alloys containing mixed microconstituent structure that has the ability to provide ductility at tensile strength levels at or above 900 MPa. More specifically, the alloys contain Fe, B, Si and Mn and indicate tensile strengths of 900 MPa to 1820 MPa and elongations of 2.5% to 76.0%.

High ductility steel alloys with mixed microconstituent structure

The present disclosure is directed and formulations and methods to provide alloys having relative high strength and ductility. The alloys may be provided in seamless tubular form and characterized by their particular alloy chemistries and identifiable crystalline grain size morphology. The alloys are such that they include boride pinning phases. In what is termed a Class 1 Steel the alloys indicate tensile strengths of 700 MPa to 1400 MPa and elongations of 10-70%. Class 2 Steel indicates tensile strengths of 800 MPa to 1800 MPa and elongations of 5-65%. Class 3 Steel indicates tensile strengths of 1000 MPa to 2000 MPa and elongations of 0.5-15%.

Classes of steels for tubular products

Metallic alloys are disclosed containing Fe at 48.0 to 81.0 atomic percent, B at 2.0 to 8.0 atomic percent, Si at 4.0 to 14.0 atomic percent, and at least one or more of Cu, Mn or Ni, wherein the Cu is present at 0.1 to 6.0 atomic percent, Mn is present at 0.1 to 21.0 atomic percent and Ni is present at 0.1 to 16.0 atomic percent. The alloys may be heated at temperatures of 200&#xb0; C. to 850&#xb0; C. for a time period of up to 1 hour and upon cooling there is no eutectoid transformation. The alloys may then be formed into a selected shape.

Class of warm forming advanced high strength steel

This disclosure deals with a class of metal alloys with advanced property combinations applicable to metallic sheet production. More specifically, the present application identifies the formation of metal alloys of relatively high strength and ductility and the use of one or more cycles of elevated temperature treatment and cold deformation to produce metallic sheet at reduced thickness with relatively high strength and ductility.

Recrystallization, refinement, and strengthening mechanisms for production of advanced high strength metal alloys

The present disclosure is directed at metal alloys and methods of processing with application to slab casting methods and post-processing steps towards sheet production. The metals provide unique structure and exhibit advanced property combinations of high strength and/or high ductility.

Metal steel production by slab casting

The present invention is directed at metal alloys that are capable of forming spinodal glass matrix microconstituent structure. The alloys are iron based and include nickel, boron, silicon and optionally chromium. The alloys exhibit ductility and relatively high tensile strengths and may be in the form of sheet, ribbon, wire, and/or fiber. Applications for such alloys are described.

Glassy nano-materials

A method of forming an iron based glass forming alloy. The method may include providing a feedstock of an iron based glass forming alloy, melting the feedstock, casting the feedstock into an elongated body in an environment comprising 50% or more of a gas selected from carbon dioxide, carbon monoxide or mixtures thereof.

Utilization of carbon dioxide and/or carbon monoxide gases in processing metallic glass compositions

Wire for cutting feedstock and a method for cutting feedstock with the wire. The wire may include an iron based alloy comprising at least 35 at % iron, nickel and/or cobalt in the range of about 7 to 50 at %, at least one non-metal or metalloid selected from the group consisting of boron, carbon, silicon, phosphorus, and/or nitrogen present in the range of about 1 to 35 at %, and one metal selected from the group consisting of copper, titanium, molybdenum, aluminum, and/or chromium present in the range of about 0 to 25 at %, wherein the wire has an aspect ratio of greater than one and exhibits metallic and/or crystalline phases of less than 500 nm in size.

Wire and methodology for cutting materials with wire

The present disclosure is directed and formulations and methods to provide non-stainless steel alloys having relative high strength and ductility. The alloys may be provided in sheet or pressed form and characterized by their particular alloy chemistries and identifiable crystalline grain size morphology. The alloys are such that they include boride pinning phases. In what is termed a Class 1 Steel the alloys indicate tensile strengths of 630 MPa to 1100 MPa and elongations of 10-40%. Class 2 Steel indicates tensile strengths of 875 MPa to 1590 MPa and elongations of 5-30%. Class 3 Steel indicates tensile strengths of 1000 MPa to 1750 MPa and elongations of 0.5-15%.

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Idaho Falls, ID, United States of America

Jason K Walleser