Schlumberger Technology Corporation

Services Petroliers Schlumberger

Jason Holzmueller

Gregory Howard Manke

William Goertzen

Jinglei Xiang

Mark Metzger

Samy A Madbouly

Melissa Ver Meer

Patrick Zhiyuan Ma

Peter Hondred

Maxim Pushkarev

Alejandro Camacho Cardenas

Xiaohong Ren

Bradley Matlack

Johan Lindal Haug

Geir Kroslid

Varun Vinaykumar Nyayadhish

Joseph P Varkey

Jushik Yun

Maria Auxiliadora Grisanti

Douglas Pipchuk

Willem Albert Wijnberg

Wayne L Costa

Maksim Radov

Tricia Lespreance

Sayak Datta

Christopher Von Fange

Jinbin Wu

Onkar Sunil Kulkarni

Sophie Govetto

John Mullholland

Pete Hondred

Vincent Gerstner

Juan Amado

A technique is provided to facilitate monitoring of contaminants which can potentially enter an electric submersible pumping system. A sensor system is used in conjunction with the electric submersible pumping system to detect the presence of specific contaminants which can affect future operation of the electric submersible pumping system. Depending on the embodiment, the sensor system may comprise a sensor or sensors disposed within the electric submersible pumping system and/or in or along components associated with the electric submersible pumping system. Each sensor is used to monitor for the contaminant and to provide data to a control system so as to facilitate decision-making regarding future operation of the electric submersible pumping system.

ESP monitoring system and methodology

Techniques for forming a helical rubber hose are provided. Such techniques include modified crosshead extrusion techniques in which an elastomer is melted, fed into a crosshead assembly, and extruded on a helical mandrel fed through the crosshead assembly to form a hose. In techniques described herein, relative axial and rotational motion of the mandrel and a die plate at or on the outlet or output of the crosshead assembly are kinematically matched such that the distance of relative axial movement of the mandrel per one revolution equals one pitch of the mandrel.

Over mandrel extrusion for composite PCP stator

A submersible component can include a conductor; and a polymeric material disposed about at least a portion of the conductor where the polymeric material includes at least approximately 50 percent by weight polyether ether ketone (PEEK) and at least 5 percent by weight perfluoroalkoxy alkanes (PFA). A submersible electrical unit can include an electrically conductive winding; and a polymeric composite material disposed about at least a portion of the electrically conductive winding where the polymeric composite material includes polymeric material at at least approximately 40 percent by volume and one or more fillers at at least approximately 10 percent by volume.

Polymeric materials

A terminal assembly for an encapsulated stator is provided. The terminal assembly includes an elbow terminal and an insulating tube. The terminal assembly allows for joining of magnet wire and lead wire at a 90 degree angle. A terminal assembly for an ESP motor head is provided. The terminal assembly includes a terminal, an insulation tube, and a sleeve. The insulation tube is disposed in the motor head pothole. The terminal is disposed within the insulation tube. An end of the terminal configured to receive a lead wire includes internal threads. The threads allow for accommodation of various lengths of lead wires extending from the stator.

Terminal assembly for encapsulated stator

A technique facilitates efficient well production in relatively low volume applications, e.g. applications after well pressure and volume taper off for a given well. According to an embodiment, use of an electric submersible progressive cavity pump is enabled in harsh, high temperature downhole environments. A pump stator facilitates long-term use in such harsh environments by providing a composite structure having an outer housing and a thermoset resin layer located within the outer housing and secured to the outer housing. The thermoset resin layer is constructed with an internal surface having an internal thread design. Additionally, an elastomeric layer is located within the thermoset resin layer and has a shape which follows the internal thread. In this manner, the elastomeric layer is able to provide an interior surface generally matching the shape of the internal thread of the thermoset resin layer and arranged for interaction with a corresponding pump rotor.

System and methodology comprising composite stator for low flow electric submersible progressive cavity pump

An elastomer alloy includes a base polymer including hydrogenated nitrile butadiene rubber (HNBR) and at least one secondary polymer, which is at least one of paraffin wax, low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE), and a plastomer. The base polymer and the at least one secondary polymer are blended into a polymer matrix. The elastomer alloy also includes a plurality of smart fillers dispersed within the polymer matrix, at least one chemical foaming agent, and a curing activator.

Elastomer alloy for intelligent sand management

Various cables for cable deployed electric submersible pumping systems and methods of manufacturing such cables are provided. The cable includes a power cable core and coiled tubing formed around the power cable core. The power cable core includes one or more conductors, insulation surrounding each conductor, and an elastomeric jacket extruded around the insulated conductors. Various mechanisms, systems, and methods are described to anchor the power cable core in the coiled tubing and to transfer weight from the power cable core to the coiled tubing.

Cables for cable deployed electric submersible pumps

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

High temperature submersible power cable

A method can include extruding polyethylene about a lead (Pb) barrier layer disposed about a conductor to form an assembly; and armoring at least one of the assemblies with metallic armor to form a cable. A power cable can include a conductor; a lead (Pb) barrier layer disposed about the conductor; a cushion layer disposed about the lead (Pb) barrier layer where the cushion layer includes crosslinked polyethylene (XLPE); and metallic armor wrapped about the cushion layer.

Armored submersible power cable

An electric submersible pumping system cable is provided with a plurality of conductors. The electric submersible pumping system cable includes at least one central strength member which may be in the form of a central strength member bundle. The plurality of conductors may be in the form of a plurality of individually insulated conductors arranged about the central strength member. The electric submersible pumping system cable also may include a jacket layer disposed over the insulated conductors.

Alternate deployed electric submersible pumping system cable

A technique facilitates construction and operation of a power cable which may be used to supply power to an electric submersible pumping system downhole into a wellbore. The power cable comprises at least one electrical conductor. Each electrical conductor is insulated with an insulation layer and protected from deleterious fluids by a fluid barrier layer. Further protection is provided by a protective layer disposed around the fluid barrier layer. The protective layer is foamed to provide a cushion layer and to further protect components of the power cable. An armor layer may be disposed around the protective layer.

Power cable having multiple layers including foamed protective layer

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Lawrence, KS, United States of America

Jason Holzmueller