Tuftco Corporation

Detty, Jason

Beatty, Paul

Jason Daniel Detty

Paul E Beatty

Steven L Frost

Robert A Padgett

Jeffrey D Smith

Michael R Morgante

Mike Bishop

Brian K Lovelady

Michael L Kilgore

Randy Stanfield

A shiftable backing feed and shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein marginal step yarn placement techniques can be utilized in connection with a row of needles to minimize over-sewing needle positioning, and three axis shifting may be employed to optimize stitch locations in the backing fabric.

Advanced stitch placement with backing shifting

A method for automatedly inserting void stitches in the manufacture of pixel mapped patterns on tufting machines having an array of independent yarn feed devices feeding yarns to reciprocating needles employs an algorithm to determine if a stitch should have a void substituted for the stitch and then implemented.

Outline void pattern

Backing fabric shifting relative to needles and gauge parts for seizing yarns is utilized in a tufting machine having needle plate fingers or backing support that reciprocates in synchronization with the cycles of the needles to support the backing during penetration of the backing fabric while allowing backing shifts between stitches.

Optimized backing shifter for variable or multi-gauge tufting

A shiftable backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns at a plurality of fixed heights, wherein fabric support apparatus reciprocates in synchronization with the cycles of the needle bar to support the backing during penetration of the backing fabric yet allow backing shifts between stitches.

Multi height looper and backing shifter

A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance, and gauge parts are adapted for high density stitching.

Variable or multi-gauge cut pile tufting with backing shifting

A backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns wherein the needles are configured in consecutive gauge positions in alternate segments in front and rear transverse rows of needles, and the position of the needles is shiftable transversely with respect to the backing.

Segmented needle bar tufting on variable gauge tufting apparatus

A tufting machine with a needle bar and looper system provides individual loopers which cooperate with needles of the needle bar selectively between an engage and a disengage configuration whereby when in the engage configuration at least some of the loopers hold yarn directed by the needle through the backing as the needle cycles into and out of the backing to form a first loop having a height of a distance of the looper from the backing, but when in the disengage configuration, the looper is spaced from the yarn so that any loop formed is shorter than the first loop.

Cut pile looper and hook tufting improvement

A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance.

Variable or multi-gauge tufting with color placement and pattern scaling

A shiftable backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns wherein needle plate fingers reciprocate in synchronization with the cycles of the needle bar to support the backing during penetration of the backing fabric yet allow backing shifts between stitches.

Backing shifter for variable or multi-gauge tufting

A novel method of tufting carpets is provided to allow the use of the same sequence of colored yarns on front and rear staggered needle bars to yield sufficient gauge stitch density to provide for a solid appearance of any of the selected colors et, and utilizing optimized tacking of rear yarns to minimize loose yarn on the backing.

Growing community of inventors

Chattanooga, TN, United States of America

Jason Daniel Detty