Glasstech, Inc.

Jason Addington

Michael J Vild

Benjamin Moran

Donivan M Shetterly

Michael Vild

An optical inspection system is provided for an ultraviolet laser and associated optics forming a planar laser sheet directed to a glass sheet. The planar laser sheet intersects a surface of the glass sheet thereby causing the surface of the glass sheet to fluoresce and form a visible wavelength line on the surface. A camera has an image sensor for detecting the visible wavelength line. A control system in configured to receive image data indicative of the visible wavelength line, analyze and triangulate the data to determine a series of coordinates associated with the line, and create a three-dimensional map of the surface of the glass sheet as a function of the series of coordinates. Methods for using an optical inspection system, for gauging a surface using an optical inspection system, and for providing optical reflectance information for a surface using an optical inspection system are also provided.

System and method for measuring a surface in contoured glass sheets

An optical inspection system is provided with a fixture to support a glass sheet, with the fixture having an optical fiducial. An ultraviolet laser and associated optics form a planar laser sheet that intersects a surface of the glass sheet causing the surface to fluoresce and form a visible wavelength line thereon. A camera has an image sensor for detecting the optical fiducial and the visible wavelength line across at least a portion of a width of the sheet. A control system is configured to (i) image the optical fiducial on the fixture, (ii) define an optical fiducial coordinate system from the imaged optical fiducial, (ii) receive a mathematical model of the glass sheet in a model coordinate system, and (iii) relate the optical fiducial coordinate system to the model coordinate system via at least one transformation. A method of using a non-contact optical inspection system is also provided.

Fixture and method for optical alignment in a system for measuring a surface in contoured glass sheets

A method is provided for measuring optical characteristics of a glass sheet as the glass sheet is conveyed in a system for fabricating glass sheets including one or more processing stations and one or more conveyors for conveying the glass sheet during processing. The method comprises providing a background screen including contrasting elements arranged in a pre-defined pattern and a camera for acquiring an image of the background screen; acquiring data associated with a shape of a glass sheet travelling on a conveyor upstream from the background screen; removing the glass sheet from the conveyor; and positioning the glass sheet between the camera and the screen and thereafter acquiring an image of the background screen; re-positioning the glass sheet for continued movement of the glass sheet on the conveyor; and performing one or more processing operations using the acquired image data to analyze the optical characteristics of the glass sheet.

Glass sheet acquisition and positioning system and associated method for an inline system for measuring the optical characteristics of a glass sheet

A glass sheet acquisition and positioning system and associated method are utilized in a glass sheet optical inspection system installed in-line in a glass sheet processing system. The acquisition and positioning system include an exterior support frame and a moveable glass sheet support frame connected to the exterior support frame such that the glass sheet support frame may be selectively positioned from first orientation whereby a glass sheet is removed from a conveyor and retained on the support frame, to a second orientation whereby the glass sheet is positioned for processing by the optical inspection system. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet on the glass sheet support frame based upon the part-shape analysis.

A glass sheet optical inspection system installed online in a glass sheet processing system includes an apparatus for measuring small optical or obstructive defects in a first selected area of the glass sheet by acquiring and developing a first set of image data, and an apparatus for measuring transmitted optical distortion in a second selected area of the glass sheet by acquiring and developing a second set of image data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and identifying the glass sheet as one of a set of known part types and thereafter securing and positioning the glass sheet based upon the part-shape analysis.

System and associated for online measurement of the optical characteristics of a glass sheet

A small defect detection apparatus installed online in a glass sheet processing system includes a line scan camera, a background screen including contrasting elements arranged in a pre-defined pattern, an upstream conveyor and a downstream conveyor, wherein the upstream conveyor and downstream conveyor are positioned end-to-end, spaced apart by a selected size gap such that the camera may acquire multiple images of the background screen as the unsupported portion of the glass sheet is conveyed over the gap, and a computer programmed to execute logic for receiving the set of image data comprising multiple images of the background screen and identifying small defects in the glass from the data. The system may also include a glass sheet part identifier and a programmable control including logic for analyzing acquired image data and selecting an area of interest on the glass sheet for the analysis.

System and associated method for online detection of small defects on/in a glass sheet

A system for acquiring surface data from one of the surfaces of a curved panel having a specular surface and developing a surface definition of the panel includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel.

System and method for developing three-dimensional surface information corresponding to a contoured sheet

A system for measuring reflected optical distortion in a contoured panel having a specular surface includes a conveyor for conveying the panel in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the panel, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the panel.

System and method for measuring reflected optical distortion in contoured panels having specular surfaces

A system and method for gaging the shape of a curved glass sheet includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the glass sheet, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured glass sheet to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the glass sheet, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the glass sheet such that the camera detects the reflected image of the pattern projected on the surface of the glass sheet from its associated display.

Non-contact gaging system and method for contoured glass sheets

A system and method for gaging the shape of a curved panel includes, as components, (1) a system and method for acquiring three-dimensional surface data corresponding to the panel, and (2) a system and method for receiving the acquired surface data, comparing the acquired surface to a pre-defined surface description, and developing indicia of the level of conformance of the contoured panel to the pre-defined specification. The surface data acquisition system includes a conveyor for conveying the panel, at least one display projecting a preselected contrasting pattern, and at least one camera. The camera(s) and display(s) are uniquely paired and are mounted in a spaced-apart relationship a known distance and angle from the surface of the panel such that the camera detects the reflected image of the pattern projected on the surface of the panel from its associated display.

Non-contact gaging system and method for contoured panels having specular surfaces

A method for measuring optical distortion in a contoured glass sheet includes the steps of conveying the glass sheet in a first direction, employing at least one display to project a preselected multi-phase non-repeating contrasting pattern, and employing at least one camera, and uniquely pairing each one of the cameras one of the displays. The method may also include controlling each of the cameras to acquire the desired images, analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet, and performing one or more optical processing operations on the surface data to analyze the optical characteristics of the glass sheet.

System and method for measuring reflected optical distortion in contoured glass sheets

A system for acquiring surface data from one of the surfaces of a curved glass sheet and developing a surface definition of the glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the camera/display pairs to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet.

System and method for developing three-dimensional surface information corresponding to a contoured glass sheet

A system for measuring optical distortion in a contoured glass sheet includes a conveyor for conveying the glass sheet in a first direction, at least one display projecting a preselected multi-phase non-repeating contrasting pattern, and at least one camera, each one of the cameras uniquely paired with one of the displays. The system may also include a control programmed to execute logic for controlling each of the cameras to acquire the desired images, and logic for analyzing and combining the data acquired by the cameras to construct a definition of the surface of the glass sheet, and logic for performing one or more optical processing operations on the surface data to analyze the optical characteristics of the glass sheet.

A system and method for evaluating the performance of a vehicle windshield wiper system includes a digital camera positioned to allow the camera to capture an image of the surface of the windshield, and a computer including logic for capturing a digital image of the surface of the soiled windshield, capturing a digital image of the surface of the wiped windshield, and comparing the data from both captured images to develop selected indicia related to the extent to which the soil has been removed from the windshield.

System and method for evaluating the performance of a vehicle windshield/wiper combination

An apparatus and associated method for measuring transmitted optical distortion in a glass sheet includes a glass stand which receives a glass sheet for mounting between a background screen which includes a matrix of spaced apart dots, and a digital camera which captures (1) an image of the glass sheet surface, and (2) an image of the dot matrix transmitted through the glass sheet. The captured images are downloaded to a computer that is suitably programmed to analyze the image data to (1) determine the presence of any markings or elements on the surface of the glass sheet that should be isolated from the dot matrix image, (2) modify the background image to eliminate the image data corresponding to any such surface markings or elements from the image, and (3) determine characteristics indicative of optical distortion in the modified image of the dot matrix background transmitted through the glass sheet.

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Sylvania, OH, United States of America

Jason Addington