3d Systems, Inc.

Sealed Air Corporation (us)

Jason A Rittenhour

Charles R Sperry

Suzanne M Scott

Charles W Hull

Dennis F McNamara

Mehdi Mojdeh

Jack Crane

A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build. The invention also provides for tilting the build elevator to reduce air entrainment and for releasing the build from the image plane.

Cartridge for solid imaging apparatus and method

A heating element for a film-sealing apparatus comprises a heating wire segment formed of a first metal having a first reflectance to laser radiation of a predetermined wavelength. The heating element further comprises a first conductor lead comprising a wire having one end joined to a first end of the heating wire segment, and a second conductor lead comprising a wire having one end joined to a second end of the heating wire segment. The first and second conductor leads have a lower electrical resistance than the heating wire segment, and are formed of a second metal having a second reflectance to laser radiation of the predetermined wavelength, the second reflectance being higher than the first reflectance. Each of the first and second conductor leads is lap-welded to the respective end of the heating wire segment using laser radiation of the predetermined wavelength.

Heating element for high-speed film-sealing apparatus, and method for making same

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Claremont, NH, United States of America

Jason A Rittenhour