Lear Corporation

Jared Pieknik

Michael Scott Duco

Parminder Brar

Rutunj Rai

Ajmal Imran Ansari

David Miller

Kevin J Foldvary

An electronic module is provided with a housing with an inlet to conduct alternating current (AC) power and an outlet to conduct direct current (DC) power to charge a vehicle battery, the housing defining a cavity. A circuit board assembly is supported within the cavity to convert the AC power to DC power. At least two power distribution wires are connected between the circuit board assembly and the outlet. A base is supported by the housing and extends between the at least two power distribution wires and the circuit board assembly to shield the DC power from electromagnetic interference generated by the circuit board assembly. A plurality of walls extend transversely from the base and are spaced apart from each other to define at least two channels, each channel is sized to receive one of the at least two power distribution wires.

High-voltage junction box wire tray

An electronic module is provided with a housing with a base and walls extending transversely from the base. The housing comprises an inlet port and an outlet port formed through the walls. A circuit board assembly is supported by the housing and includes electronics that generate heat during operation. A cold plate is mounted to the walls of the housing to define a manifold. The housing and the cold plate are in thermal communication with the circuit board assembly for transferring heat generated by the electronics. A baffle is disposed within the manifold for directing coolant flow. Elastic material is disposed over a distal end of the baffle and adapted to engage a lower surface of the cold plate in an interference fit to block coolant leakage.

High-voltage junction box coolant baffle

An electrical unit includes a housing member, a slider configured to slide along an outer surface of the housing member and selectively retain an electrical connector relative to the housing member, and a bracket connected to the housing member. The bracket may restrict movement of the slider in at least one direction. The slider may include a collar and/or a leg. The leg may extend substantially perpendicularly from the collar. The electrical unit may include a second bracket. The housing member may include a first bracket recess and/or a second bracket recess.

Electrical unit and assembly

An assembly includes a cold plate enclosure and a flow directing baffle separable from the cold plate enclosure. The cold plate enclosure includes a cavity therein, an inlet for coolant ingress into the cavity, and an outlet for coolant egress out of the cavity. The baffle is attached to the enclosure within the cavity. The baffle includes flow directing features such that the baffle directs coolant flow through the cavity from the inlet to the outlet in a prescribed manner.

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Westland, MI, United States of America

Jared Pieknik