Kimberly-clark Worldwide, Inc.

Janis Wilson Hughes

Patricia Hwang Calhoun

Wing-Chak Ng

James Russell Fitts, Jr

Glynis Allicia Walton

Glynis Alicia Walton

Oomman Painummoottil Thomas

Tamara Lee Mace

Varunesh Sharma

Thomas Harold Roessler

Peiguang Zhou

Ann Louise McCormack

Sara Jane Wille Stabelfeldt

Catherine Marguerite Hancock-Cooke

Debra Jean McDowall

Bryon Paul Day

Prasad Shrikrishna Potnis

Gregory K Hall

Charles Allen Smith

Christian Lee Sanders

Jose Siqueira

Stephen Carl Baumgartner

Bryon P Day

Ann L Mccormack

James R Fitts

Gregory Hall

A nonwoven composite that exhibits latent elastic properties is provided. The composite is formed from a multi-layered, elastic film laminated to a nonwoven web facing. Latent elasticity is imparted to the composite through the use of at least one base layer that contains a thermoplastic elastomer and at least one skin layer that contains a propylene/&#x3b1;-olefin copolymer. During formation, the film is stretched in one or more directions to orient the elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the chains may be held in place by the relatively stiff semi-crystalline domains of the propylene/&#x3b1;-olefin copolymer. The stretched elastic film may subsequently be relaxed and bonded to a nonwoven web facing to form the composite. The composite may be later activated (e.g., heated at or above the softening point of the copolymer) to soften the crystalline domains and allow the chains to return to their unoriented state. This causes the film to retract, which forms buckles in the nonwoven facing. In this manner, the resulting composite becomes elastic in that it has the ability to stretch and recover due to the 'latent' buckle formation in the nonwoven facing.

Latent elastic composite formed from a multi-layered film

Absorbent articles having form fitting properties are disclosed. In particular, the absorbent articles include at least one waist elastic member that extends a substantial distance in the longitudinal direction. The waist elastic member, for instance, may be positioned in a front region of the article, in a back region of the article or in both the front and back regions. The waist elastic member includes a breathable elastic film. In order for the film to be breathable, the film includes apertures. The apertures appear on the film according to a particular pattern and having a particular diameter so that the film retains desired stretch properties.

Waist elastic members for use in absorbent articles

Various garments are disclosed which include a body adhesive for attaching the garment to the skin of a wearer. More particularly, the garment can include at least one extensible portion. An adhesive member comprising an adhesive layer and a cover member may be positioned over the extensible portion. The cover member may completely cover the adhesive layer when the extensible portion is in a relaxed condition. When the extensible portion is stretched, however, the cover member may define openings that expose the adhesive layer for adhering the adhesive to a wearer. The garment may comprise, for instance, a diaper, a training pant, a swim pant, a hospital gown, an industrial garment, a glove, a feminine hygiene product, an adult incontinence product, and the like. The adhesive member can be positioned over any suitable extensible portion on the garment.

Elastic member for a garment having improved gasketing

An elastic-powered shrink laminate includes a shrinkable layer and an elastic layer bonded together while the elastic layer is in a dimensionally unstable, stretched state. The elastic layer remains substantially in the stretched state prior to shrinkage of the shrinkable layer. When the shrinkable layer is activated, the laminate retracts, and the retraction is aided (i.e. powered) by the elastic layer. The elastic-powered shrink laminate is useful in personal care absorbent articles where latent, post-assembly retraction of a waistband region is desired.

Elastic-powered shrink laminate

A nonwoven composite that exhibits latent elastic properties is provided. The composite is formed from an elastic strand layer laminated to a nonwoven web facing. Latent elasticity may be imparted to the elastic strand layer through the combination of a thermoplastic elastomer and a polyolefin capable of forming semi-crystalline domains among the elastomeric chains. More specifically, the elastic strand layer may be stretched in one or more directions to orient the elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the chains may be held in place by the relatively stiff semi-crystalline domains of the polyolefin. The stretched elastic strand layer may subsequently be relaxed and bonded to a nonwoven web facing to form the composite. The composite may be later activated (e.g., heated) to shrink the elastic strand layer and provide it with 'latent' stretchability. For instance, the composite may be heated at or above the softening temperature of the polyolefin to soften the crystalline domains and allow the chains to return to their unoriented state. As a result of the present invention, the elastic strand layer may be extended and recover from its unoriented state.

Strand composite having latent elasticity

A stretch activated disposable article, such as a wipe or mitt, includes an upper material layer, and a lower material layer joined to the upper material layer such that a space is defined between the material layers. A functional element, for example a fluid composition, is stored in the space between the upper and lower material layers and becomes functional upon being exposed through the upper material layer with use of the article. The upper material layer includes a plurality of materially weakened positions along the surface thereof that are configured to part or separate upon stretching of the upper material layer to expose the functional element through the upper material layer.

Stretch activated article for delivering various compositions or functional elements

A nonwoven composite that exhibits latent elastic properties is provided. More specifically, latent elasticity may be imparted by blending a thermoplastic elastomer with a polyolefin that is capable of forming semi-crystalline domains among the amorphous elastomeric chains, and then forming a film from the blend. The film is then stretched in one or more directions to orient the amorphous elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the amorphous chains may be held in place by the relatively stiff semi-crystalline olefin domains. Subsequently, the stretched film may be activated (e.g., heated) to shrink the film and provide it with 'latent' stretchability. For instance, the stretched film may be heated at or above the softening temperature of the polyolefin to soften the crystalline domains and allow the amorphous chains to return to their unoriented state. As a result of the present invention, the elastic film may be extended and recover from its unoriented state.

Latent elastic nonwoven composite

A nonwoven composite that exhibits latent elastic properties is provided. The composite is formed from an elastic film laminated to a nonwoven web facing. Latent elasticity may be imparted to the elastic film through the combination of a thermoplastic elastomer and a polyolefin capable of forming semi-crystalline domains among the amorphous elastomeric chains. More specifically, the elastic film may be stretched in one or more directions to orient the elastomer chains. Without intending to be limited by theory, the present inventors believe that the oriented state of the chains may be held in place by the relatively stiff semi-crystalline domains of the polyolefin. The stretched elastic film may subsequently be relaxed and bonded to a nonwoven web facing to form the composite. The composite may be later activated (e.g., heated) to shrink the elastic film and provide it with 'latent' stretchability. For instance, the composite may be heated at or above the softening temperature of the polyolefin to soften the crystalline domains and allow the chains to return to their unoriented state. As a result of the present invention, the elastic film may be extended and recover from its unoriented state.

Nonwoven-film composite with latent elasticity

A composite nonwoven fabric having latent elasticity is provided having a latently elastic core comprising a first component that includes a thermoplastic elastomer and a second component that includes a single site catalyzed polyolefin, and at least one gatherable facing material laminated to the elastic core. The first and second components may be, for example, in the form of alternating filaments of styrenic block copolymer and single site catalyzed polyolefin or in the form of conjugate filaments having a first section of styrenic block copolymer and a second section of single site catalyzed polyolefin. Also disclosed are methods of making the latently elastic stretch bonded laminates and personal care articles containing the latently elastic stretch bonded laminates.

Latent elastic articles and methods of making thereof

Growing community of inventors

Alpharetta, GA, United States of America

Janis Wilson Hughes