Ingersoll-rand Energy Systems Corporation

Icr Turbine Engine Corporation

.engineering, Inc.

Brayton Energy, LLC

Northern Research

James S Nash

James B Kesseli

Malcolm S Child

Alexander Haplau-Colan

Andrew J Olsen

Antoine Corbeil

A metallic-ceramic joint for a turbo-compressor spool is disclosed. A temperature-limited joint is moved from outside the bearings to between the bearings and near the center of the shaft joining the turbine and compressor. This placement can lower the temperature at and around the joint and reduces the sharp gradient (and associated thermal stress) naturally occurring between the turbine rotor and the cooler joint. The bearing closest to the compressor can be an oil bearing and the bearing closest to the turbine an air bearing. The bearing closest to the compressor and the bearing closest to the turbine can both be an oil bearing. The bearing closest to the compressor and the bearing closest to the turbine can both be an air bearing. Moving the metallic-ceramic joint between the bearings can provide sufficient isolation to enable the all-air bearing solution.

Ceramic-to-metal turbine shaft attachment

A heat exchange device of a type for affecting an exchange of heat between a first and second fluid is characterized by a plurality of heat exchange cells in a stacked arrangement and defining first, second and third manifolds. In certain aspects, an apparatus and method for reinforcing the heat exchange device against pressure loads while accommodating thermal expansion of the outlet manifold are provided.

Heat exchanger with pressure and thermal strain management

A heat exchange cell for a recuperator includes top and bottom plates sandwiching a matrix finned member and a pair of header finned members. The top and bottom plates each include a pair of manifold openings, and the header finned members each include a curved free edge following the curvature of an associated manifold opening. The header finned member includes a high fin density portion along the free edge and a low fin density portion communicating with the high fin density portion. The dual fin density header finned member thus provides increased structural strength along the free edge and provides a low pressure drop through the low fin density portion.

Dual-density header fin for unit-cell plate-fin heat exchanger

A cogenerating recuperated microturbine includes a recuperator, an air compressor and a combustor. The combustor burns a fuel along with the compressed air received from the recuperator to create products of combustion. A turbine generator operates in response to expansion of the products of combustion to generate electricity. The products of combustion then flow through the recuperator to preheat the compressed air. The products of combustion then flow out of the recuperator as an exhaust flow. A heat exchanger is movable into and out of the exhaust flow to selectively heat a fluid in the heat exchanger. The heat exchanger is actuated by a piston-cylinder type actuator that operates under the influence of compressed air selectively bled from the air compressor. The actuator may be a single-acting cylinder used in conjunction with a biasing spring, or may be a double-acting cylinder.

Gas turbine with articulated heat recovery heat exchanger

A microturbine system includes a compressor, a recuperator assembly, a combustor, a turbine, and a generator. The recuperator assembly includes a core that preheats compressed air provided by the compressor with exhaust gas from the turbine. The preheated compressed air is mixed with a fuel and burned in the combustor. The products of combustion are used to drive the turbine, which in turn drives the compressor and generator. The recuperator core is surrounded by a recuperator housing that is intimate with the recuperator core such that the recuperator housing assumes substantially the same temperature as the recuperator core. The recuperator housing is constructed of materials that have a coefficient of thermal expansion that is substantially equal to that of the recuperator core, and that have thicknesses substantially equal to the thickness of the recuperator core materials. A superstructure supports the recuperator core and resists expansion of the core in a stackwise direction. The superstructure includes tie rods outside of the recuperator housing, and the tie rods are substantially thermally isolated from the heat of the recuperator assembly by insulation.

Thermally responsive recuperator housing

A heat exchanger includes a core adapted to heat air with counter-flowing hot gases. Substantially isothermal hot and cool portions of the core are interconnected by a matrix portion exposed to a temperature gradient. A top sheet is positioned over the core and includes first and second ends and a middle portion between the first and second ends. The middle portion includes a window and compliant ligament portions extending alongside the window and interconnecting the first and second ends. The first and second ends of the top sheet are positioned over the isothermal cool and hot portions of the core, respectively, and the middle portion of the top sheet is positioned over the matrix portion of the core. The compliant ligament portions of the top sheet are deflectable in response to the temperature gradient across the matrix portion of the core to reduce strain on and deflection of the first and second ends of the top sheet.

Heat exchanger having selectively compliant end sheet

A method of making a heat exchanger includes assembling one or more heat exchange cells. Each heat exchange cell is assembled by providing a top plate having an inlet aperture at one end thereof, an outlet aperture at the other end thereof, a first surface, a second surface and peripheral edges; and providing a bottom plate having an inlet aperture at one end thereof, an outlet aperture at the other end thereof, a first surface, a second surface and peripheral edges. The second surfaces of the top and bottom plates are juxtaposed with one another so that the inlet and outlet apertures of the plates are in substantial alignment with one another. The peripheral edges of the top and bottom plates are attached to form a high pressure chamber between the second surfaces of the plates. After being assembled, each individual heat exchange cell is tested before being attached to other heat exchange cells. The testing may include pressure testing of the heat exchange cell. The testing of each individual cell improves the quality and reliability of the fully assembled heat exchanger because each level of the heat exchanger has been pre-tested for defects (e.g. leaks) prior to further assembly steps.

Methods of making plate-fin heat exchangers

A heat exchanger for transferring heat between an external fluid and an internal fluid includes two or more heat exchange cells, each heat exchange cell having a top plate with an inlet aperture at one end thereof and an outlet aperture at the other end thereof, the top plate including a first surface, a second surface and peripheral edges. The heat exchange cell also includes a bottom plate juxtaposed with the top plate, the bottom plate having an inlet aperture at one end thereof and an outlet aperture at the other end thereof. The bottom plate includes a first surface, a second surface and peripheral edges. The peripheral edges of the top and bottom plates are attached to one another, the second surfaces of the top and bottom plates confronting one another and the inlet and outlet apertures of the top and bottom plates being in substantial alignment with one another. The attached top and bottom plates define a high pressure chamber between the second surfaces thereof. The inlet and outlet apertures of the top and bottom plates including substantially curvilinear S-shaped raised flange portions extending away from the first surfaces of the plates, the substantially curvilinear S-shaped raised flange portions terminating at interior edges bounding the apertures. Each heat exchange cell includes an internal finned member disposed between and attached to the second surfaces of the respective top and bottom plates, wherein the individual heat exchange cells are assembled one atop the other with the interior edges of adjacent heat exchange cells attached together for forming a compliant bellows structure capable of elastically absorbing deflections produced during thermal loading so that the heat exchange cells may move and flex relative to one another.

Growing community of inventors

West Newbury, MA, United States of America

James S Nash