The Boeing Company

James S Bradley

Michael Steven Lewis

Brad James Reeves

Brad Jeremy Reeves

Christopher J Mills

Sean Richard Cysewski

Supriya Balachander

Brian M Wilkie

Chris Gren McInelly

Richard S Irvine

Christopher John Mills

Chris G Mcinelly

Provided are methods of attaching parts using slot cases and assemblies comprising these slot cases. A slot case is inserted into a slot or slid on a tab of a first part prior to attaching it to a second part. The first part may have pores that are partially open at the surface of the slot or tab. These pores may receive adhesive while attaching the two parts. The adhesive volume going into these partially open pores may vary among different first parts. To ensure that enough adhesive is supplied between the slot case and first part, the adhesive is introduced in between these components before attaching the second part and while the slot case and first part are more accessible. The adhesive may be supplied through the bottom of the slot case and continue until the adhesive appears at the top edges of the slot case.

Methods and systems for slot joining using slot cases

The present disclosure relates to inserts for use with sandwich panels, such as composite panels, and related methods. Presently disclosed inserts may include a retention feature and/or an anti-rotation feature that may be configured to retain the insert in place within a bore formed in the sandwich panel. In this manner, presently disclosed inserts may be secured without the use of adhesive compounds, which may increase efficiency and/or reduce costs in manufacturing apparatus that include one or more sandwich panels having one or more inserts placed therein. Presently disclosed methods of installing an insert into a sandwich panel may include rotating the insert with respect to the sandwich panel as the insert is installed, such that a portion of the insert may be positioned under the skin of the sandwich panel (e.g., a portion of the insert may be positioned between the skin and the core of the sandwich panel).

Sandwich panel inserts and related methods

A panel system includes a tab panel having at least one tab extending therefrom. The tab panel has a core and a facesheet adjacent the core. The panel system includes a slot panel having at least one slot receiving the corresponding tab of the tab panel therein. The slot panel has a core and a facesheet adjacent the core. The panel system includes a clip positioned between the tab panel and the slot panel. The clip is at least partially received in the slot. The clip has a tab panel securing member being secured to the tab panel and the clip has a slot panel securing member being secured to the slot panel. The clip securely joins the tab panel to the slot panel.

Panel systems and methods of assembling panel systems

A method to cast in place an internally threaded hole in an open cell core of a sandwich structural composite panel enables a threaded fastener to be secured to the sandwich structural composite panel without requiring a separate insert for the fastener.

Method to cast in place threaded inserts into honeycomb composite panels

Systems and methods provide for the installation of fasteners in a composite panel with a fastener insert. A fastener insert for a composite panel includes a body and a at least three arms extending from the body. The body has a top face and a central hub extending rearward from the top face. The top face has an outer dimension between opposing edges. The arms extend from the central hub on a rear side of the body. In a retracted configuration, the arms are folded inward toward the central hub so that the arms do not extend beyond the outer dimension of the top face. In an extended configuration, the arms extend outward from the central hub beyond the outer dimension of the top face.

Fastener installation in composite panels with fastener insert

A panel system includes a tab panel having at least one tab extending therefrom. The tab panel has a core and a facesheet adjacent the core. The panel system includes a slot panel having at least one slot receiving the corresponding tab of the tab panel therein. The slot panel has a core and a facesheet adjacent the core. The slot is formed in the facesheet and at least a portion of the core. The panel system includes a clip positioned between the tab panel and the slot panel. The clip is at least partially received in the slot. The clip has a tab panel securing member being secured to the tab panel and the clip has a slot panel securing member being secured to the slot panel. The clip securely joins the tab panel to the slot panel.

A panel-insert assembly including a panel and an insert, wherein the panel includes a core and a face sheet positioned over the core, wherein the face sheet defines an opening therein, and wherein the insert is positioned below the face sheet and includes a thread member engaged with the panel, the thread member extending in a first circumferential direction about the vertical axis.

Panel-insert assembly

An auxiliary milling unit configured to be coupled to a movable main milling unit of a milling machine includes an auxiliary milling tool and a mounting portion configured to couple the auxiliary milling unit to the main milling unit. The mounting portion is movable with the main milling unit. An auxiliary movement assembly is coupled to the mounting portion and the auxiliary milling tool. The auxiliary movement assembly is movable relative to the mounting portion to move the auxiliary milling tool relative to the main milling unit.

Auxiliary milling unit for a milling machine

Panel-insert assembly and method

A production moving line system. An illustrative embodiment of the production moving line system includes at least one metallic guide strip and at least one tow vehicle which may be adapted to follow the guide strip. The tow vehicle may include control circuitry and a power source and a wireless transceiver connected to the control circuitry. An assembly fixture cart may be coupled to the tow vehicle. A wireless communication link may be provided between a central control computer and the wireless transceiver of the tow vehicle. A production moving line method is also disclosed.

Growing community of inventors

Arlington, WA, United States of America

James S Bradley