Kimberly-clark Worldwide, Inc.

Other

James Russell Fitts, Jr

Howard Martin Welch

Charles John Morell

Donald V Willitts

Mark Michael Mleziva

Oomman Painummoottil Thomas

Lavada Campbell Boggs

Oomman Painumoottil Thomas

Raymond Jeffrey May

Leslie D Dobbins

Susan Elaine Shawver

Wing-Chak Ng

John Herbert Conrad

Janis Wilson Hughes

Glynis Allicia Walton

Richard Macferran Shane

Michael Tod Morman

Peiguang Zhou

Bryon Paul Day

Matthew Boyd Lake

Patricia Hwang Calhoun

Jack Draper Taylor

Gregory K Hall

Robert David Wright

Marion C Morris

Monica Graciela Varriale

Cedric Arnett Dunkerly, Ii

Adrian Roy Eggen

Jennifer Leigh Singletary

Kenneth Michael Salter

Thomas Harold Roessler

Eugenio Go Varona

Ann Louise McCormack

Bryan David Haynes

Lee Kirby Jameson

David Michael Schertz

Cristian M Neculescu

Duane Girard Uitenbroek

Tamara Lee Mace

Ty Jackson Stokes

Stephen Michael Campbell

Jay Sheldon Shultz

Paul Windsor Estey

Kurtis Lee Brown

Michael Charles Cook

John A Brewer

Darryl Franklin Clark

James Marcus Carr

Michael Allen Daley

Hannong Rhim

Prasad Shrikrishna Potnis

David Michael Matela

Varunesh Sharma

Shawn Eric Jenkins

Gregory Todd Sudduth

Terry K Timmons

Alexander J Neeb

Christopher Dale Fenwick

Charles Allen Smith

Eric Scott Kepner

Ronald H Wideman

Richard Harry Thiessen

Audrie Tomoko Ono

Leslie Warren Collier, Iv

Randall James Palmer

Todd Christopher Larson

Robert John Schwartz

Chad Michael Freese

James Richard Neely

Jason K Wehner

Christopher Laslie

Craig A Barnes

Jason Asher Bernstein

Bryan James Stadelman

Isabelle R Bouchard

Greg Nicholas Geiser

Jessica M Rawls

Steven D Flack

Victor Charles Lang

Anita S Bell

William D Musselwhite

S Scott Friderich

Lavada C Boggs

Rasha Wafik Zaki Guirguis

Daniel W Hesse

Lauren E Zimmerman

Warren L Collier, Iv

Jennifer Rebecca Reavis

Diane Leilani Kilpatrick

A nonwoven composite that has a dimension in a machine direction and a cross-machine direction is provided. The composite comprises a nonwoven facing positioned adjacent to an elastic film. The nonwoven facing contains a spunbond web that is formed by necking a base spunbond web. The base spunbond web includes a plurality of fibers generally oriented in the machine direction and exhibiting a machine direction tensile strength and cross-machine direction tensile strength. The ratio of the machine direction tensile strength to the cross-machine direction tensile strength is about 4:1 or more.

CD extensible nonwoven composite

A latent elastic film laminate is provided including a film predominantly comprising olefin elastomers. The film is stretched and maintained in a stretched state in order to impart the desired level of latent elasticity such that the conditioned film laminate will shrink upon activation, such as by heating. The latent elastic film laminate can be advantageously used in the manufacture of various elasticated articles, including absorbent personal care articles, by activating the latent elasticity after attachment to the article and thereby shirring and elasticizing components to which the film laminate is attached.

Latent elastic olefin film laminates and methods of making absorbent articles incorporating the same

A composite that contains an elastic film laminated to a meltblown facing is provided. During lamination, apertures and discrete bond sites may be concurrently formed in the elastic film. The discrete bond sites may be located proximate (adjacent or near to) a perimeter defined by corresponding apertures formed by displacement of the film. The location of the bond sites adjacent to or near the apertures may enhance the durability of the meltblown facing by strengthening the area surrounding the apertures. Furthermore, the content of the elastic film and the temperature/pressure of lamination may be selected to that the film possesses a sufficient tack for adhering to the facing at regions other than those fused together by the bonding elements of the patterned roll. Such secondary bonding further stabilizes the meltblown facing and renders it suitable for printing. Further, the film is under tension in the machine direction during lamination. Subsequent to lamination, however, the film is retracted so that the facing retracts toward its original machine direction length, thereby gathering and forming pleats. It has been discovered that these pleats have a relatively small amplitude (height), as well as a substantially uniform frequency across the surface of the facing. Such a small height and increased regularity improves the ability to transfer an ink to 'peaks' of the pleats, thereby improving print quality and uniformity.

Printable elastic composite

An elastic-powered shrink laminate includes a shrinkable layer and an elastic layer bonded together while the elastic layer is in a dimensionally unstable, stretched state. The elastic layer remains substantially in the stretched state prior to shrinkage of the shrinkable layer. When the shrinkable layer is activated, the laminate retracts, and the retraction is aided (i.e. powered) by the elastic layer. The elastic-powered shrink laminate is useful in personal care absorbent articles where latent, post-assembly retraction of a waistband region is desired.

Elastic-powered shrink laminate

A latent elastic laminate material, and methods of making latent elastic laminate materials. The laminate includes a latent polymer, which itself may or may not possess latent elasticity, that is applied to at least one elastic member while the elastic member is in a stretched configuration. The elastic member, at least partially covered with the latent polymer, is attached to at least one substrate. The amount of latent polymer applied to the elastic member may provide enough force to overcome a retractive force of the elastic member when the latent polymer is at a temperature below a softening point of the latent polymer, yet the amount of latent polymer may be small enough to allow the laminate to retract into an elastic, gathered structure when the laminate is heated to a softening point of the latent polymer. The laminate may be incorporated into a variety of articles including personal care garments and cleaning cloths.

Latent elastic laminates and methods of making latent elastic laminates

A stretch activated disposable article, such as a wipe or mitt, includes an upper material layer, and a lower material layer joined to the upper material layer such that a space is defined between the material layers. A functional element, for example a fluid composition, is stored in the space between the upper and lower material layers and becomes functional upon being exposed through the upper material layer with use of the article. The upper material layer includes a plurality of materially weakened positions along the surface thereof that are configured to part or separate upon stretching of the upper material layer to expose the functional element through the upper material layer.

Stretch activated article for delivering various compositions or functional elements

An elastic laminate capable of being rolled for storage and unwound from a roll when needed for use, includes an elastic layer selected from the group consisting of an array of continuous filament strands, an array of continuous filament strands with meltblown deposited on the continuous filament strands, and a film; a gatherable facing layer bonded to only one side of the elastic layer; and either an adhesive that demonstrates a relatively short open time deposited between the elastic layer and facing layer, or such adhesive and a postbonding adhesive or nonblocking agent, or a nonblocking agent layer deposited on the elastic layer on a side opposite to the facing layer.

Single sided stretch bonded laminates, and methods of making same

A composite nonwoven fabric having latent elasticity is provided having a latently elastic core comprising a first component that includes a thermoplastic elastomer and a second component that includes a single site catalyzed polyolefin, and at least one gatherable facing material laminated to the elastic core. The first and second components may be, for example, in the form of alternating filaments of styrenic block copolymer and single site catalyzed polyolefin or in the form of conjugate filaments having a first section of styrenic block copolymer and a second section of single site catalyzed polyolefin. Also disclosed are methods of making the latently elastic stretch bonded laminates and personal care articles containing the latently elastic stretch bonded laminates.

Latent elastic articles and methods of making thereof

An apparatus for making an elastic laminate including a crosslinked elastic layer formed of an elastic copolymer includes a die for extruding a layer of crosslinkable elastic copolymer, at least one roll for conveying the elastic layer, a supply source for providing at least one nonwoven web, a lamination nip for laminating at least one nonwoven web to the elastic layer, a processing unit for crosslinking the elastic layer and a winder for collecting the elastic laminate. The crosslinkable elastic copolymer may be a crosslinkable elastic styrenic block copolymer, a crosslinkable semi-crystalline polyolefin plastomer, or a crosslinkable propylene-ethylene copolymer. The crosslinkable elastic layer may be extruded in the form of a plurality of parallel filaments such as by a filament die. The processing unit may be positioned between the at least one roll and the lamination nip or may be positioned between the lamination nip and the winder. The processing unit may have an open or a closed configuration and may be an electron beam processing unit.

Apparatus and methods for making crosslinked elastic laminates

Stretchable film laminates including a layer of elastomeric openwork, such as a plurality of elastic strands or an elastomeric mesh structure. The stretchable film laminates may include a film layer bonded to the layer of elastomeric openwork, with the film layer having cross-directional stretch and the laminate having a multi-phase stretchability profile. The stretchable film laminates may be made by extruding a film from a die, stretching the film, forming and stretching a layer of elastomeric openwork, conveying the stretched elastomeric openwork onto the film while the film is stretched, and passing the film and the elastomeric openwork through a nip. The invention also includes a machine capable of producing machine-direction, cross-direction, and biaxial stretch materials. The machine includes at least one extruder, at least one filament die and at least one film die both attached to the extruder(s), and at least one nip downstream of the extruder(s).

Stretchable film laminates and methods and apparatus for making stretchable film laminates

High loft, low density nonwoven webs suitable for use in a variety of applications requiring strong fabric layers are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of crimpable, e.g., side by side or eccentric sheath/core (A/B) configuration which are unheated prior to collection. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the Z-direction and produce a web of lofted material of greater uniformity than attained with comparable material whose fibers are drawn by a heated process. The resultant nonwoven material can then be pattern bonded or laminated for additional strength without interfering with the desired loft of the low density nonwoven. The additionally strengthened nonwoven may then be further processed such as by lamination or the like to further increase its utility.

Strong high loft low density nonwoven webs and laminates thereof

In the invention, a method is provided for producing a composite nonwoven fabric. A polymer is extruded into heated continuous filaments, possibly elastic, from the die head to a first chilled roller, wherein the extruder is configured to provide the continuous filaments to the chilled roller in a canted direction that is at a tangent or angle to the surface of the first chilled roller. The filaments are conveyed in a downward direction by way of chilled rollers to a nip. In a next step, the nonwoven web is sprayed with an adhesive and is laminated on the continuous filaments in the nip to form a composite nonwoven fabric. The continuous filaments move vertically downward approximately in line with the lamination process, facilitating automatic re-threading of filaments when they are broken or interrupted in their travel downward onto the chilled rolls.

Method and apparatus for producing laminated articles

A simplified elastic laminate is made from nonwovens and is especially suitable for side panels of training pant garments or the like. A plurality of thermoplastic adhesive elastomeric fibers are located between first and second facing webs. The fibers have an elastic core and adhesive surfaces. The facing webs, with the elastomeric fibers between them, are calendered together thus adhering the facing webs together via contact adhesion with the elastomeric fibers.

Elastic strand bonded laminate

Growing community of inventors

Gainesville, GA, United States of America

James Russell Fitts, Jr