United Technologies Corporation

Carrier Corporation

James R Strife

Vincent C Nardone

Karl M Prewo

Daniel V Viens

Foster Philip Lamm

Peter Gerard Smith

James L Swindal

Warren R Sigman

John A Dye

Donald A Dalton

Peter B Smith

Vincent C Nordone

A hybrid airfoil for a gas turbine engine is provided that includes a body and a panel. The body has a first side and a second side orientated opposite the first side. The first and second sides extend between a tip, a base, a leading edge and a trailing edge. The body includes a plurality of cavities disposed in the first side of the body, which cavities extend inwardly toward the second side. The cavities collectively form an opening. At least one rib is disposed between the cavities. A shelf is disposed around the opening. The panel is attached to the shelf first mounting surface and to the rib, and is sized to enclose the opening. The panel is a load bearing structure operable to transfer loads to the body and receive loads from the body.

Hybrid structure airfoil

A hybrid fan blade for a gas turbine engine is provided that includes an airfoil and a composite panel. The airfoil has a first side and a second side orientated opposite the first side. The first and second sides extend between a tip, a base, a leading edge and a trailing edge. The airfoil includes a plurality of cavities disposed in the first side of the airfoil, which cavities extend inwardly toward the second side. The cavities collectively form an opening. At least one rib is disposed between the cavities. A shelf is disposed around the opening. The composite panel is attached to the shelf first mounting surface and to the rib, and is sized to enclose the opening. The first composite panel is a load bearing structure operable to transfer loads to the airfoil and receive loads from the airfoil.

Hybrid structure fan blade

A hybrid mirror for reflecting high power optical beams comprises a reaction sintered silicon carbide substrate to which is bonded a plurality of silicon faceplates containing a plurality of coolant passages.

Hybrid optical mirror

An orbiting scroll is made with a ceramic particle reinforced aluminum metal matrix composite. The resultant part has increased wear resistance, closer thermal expansion matching with cast iron, can be used without tip seals and offers the advantages associated with a reduced mass. In manufacturing the part, the part is pressure cast to a near net shape and machined to the final shape.

Lightweight scroll element and method of making

A microstructurally toughened ceramic-particle-reinforced metal-matrix composite article is disclosed. The article exhibits a complex microstructure. The article exhibits high tensile strength, high elastic modulus and high impact resistance. A process for making the article is also disclosed. The process includes positioning structural elments within a metallic container to define one or more void spaces within the container, introducing a quantity of metallic particles or of a particulate mixture of metallic particles and ceramic particles into the void spaces, and consolidating the container, structural elements and particles to form the microstructurally toughened composite article.

Microstructurally toughened metal matrix composite article and method of

A dimensionally stable structural joint particularly suited for use in space systems. The joint comprises a connector having at least two tubular sleeves, at least two tubular members, and at least two annular clamping means for securing the tubular members inside the connector. The connector comprises at least two elements, manufactured from a fiber reinforced composite, which, when mated, form the connector. The tubular members are manufactured from a material having a coefficient of axial expansion of substantially zero. The annular clamping means are manufactured from a material having substantially the same coefficient of radial expansion as the tubular members. The combination of the connector comprises at least two elements and the annular clamping means with substantially the same coefficient of radial expansion as the tubular members allows the joint to accommodate radial expansion and contraction while maintaining axial dimensional stability.

Structural joints of high dimensional stability

A microstructurally toughened ceramic-particle-reinforced metal-matrix composite article is disclosed. The article includes discrete regions of ceramic-particulate-reinforced metal matrix which enclosed within and separated from each other by a network of unreinforced metal. The article exhibits high tensile strength, high elastic modulus and high impact resistance.

Microstructurally toughened metal matrix composite article

A microstructurally toughened metallic article is disclosed. The article includes discrete metal regions which are enclosed within and separated from each other by a network of metal. The regions are bonded to the network to form stable interfacial boundaries. The article exhibits high impact resistance. The process for making the article is also disclosed. The process includes positioning a plurality of structural elements within a container to define one or more void spaces within the container, introducing a quantity of metallic particles into the void spaces, and then consolidating the container, structural elements, and particles to form the microstructurally toughened article.

Microstructurally toughened metallic article and method of making same

A microstructurally toughened ceramic-particle-reinforced metal-matrix composite article is disclosed. The article exhibits a complex microstructure. The article exhibits high tensile strength, high elastic modulus and high impact resistance. A process for making the article is also disclosed. The process includes positioning structural elements within a metallic container to define one or more void spaces within the container, introducing a quantity of metallic particles or of a particular mixture of metallic particles and ceramic particles into the void spaces, and consolidating the container, structural elements and particles to form the microstructurally toughened composite article.

A microstructurally toughened ceramic-particle-reinforced metal-matrix composite article is disclosed. The article includes discrete regions of ceramic-particulate-reinforced metal matrix which enclosed within and separated from each other by a network of unreinforced metal. The article exhibits high tensile strength, high elastic modulus and high impact resistance. A process for making the article is also disclosed. The process includes positioning structural elements within a metallic container to define a plurality of discrete void spaces within the container, introducing a quantity of metallic particles or of a particulate mixture of metallic particles and ceramic particles into the void spaces, and consolidating the container, structural elements and particles to form the microstructurally toughened composite article.

A buried laser mirror used in high energy applications provides discrimination between optical signals of different wavelengths and comprises a ceramic substrate bonded to a faceplate that has a multicomponent reflective interlayer formed on the faceplate inner surface. The multicomponent reflective interlayer provides improved thermomechanical properties while maintaining the mirror's optical integrity and includes a metal reflective layer formed on the faceplate inner surface, a diffusion barrier layer fabricated on the metal reflective layer and a surface wetting layer formed on the diffusion barrier layer.

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South Windsor, CT, United States of America

James R Strife