Baker Hughes Corporation

Uniroyal Chemical Company, Inc.

James R Korte

John Thurston

Edward T Wood

Steve Rosenblatt

Anthony P Foster

Kent A Evans

Dustin D Ellis

Bennett M Richard

Edward O'Malley

Anil Sadana

Joseph F Stieber

James Edward Goodson

Vel Berzin

Xiao Wang

Walter J Laflin

Frank E Welsh

Martin J Hannon

Steven N Bailey

Justin Bowersock

L P Felipe Chibante

Edward J O'malley

John J Thurston

Steve R Rosenblatt

Nanocomposite microgel particles containing a three-dimensional network, containing a water-swellable nanoclay and an organic network polymer. The nanocomposite microgel particles include primary nanocomposite microgel particles having a mean diameter of 1 to 10 micrometers. Also disclosed is a method of manufacture for the nanocomposite microgel particles. The nanocomposite microgel particles can be used together with a base polymer to provide water swellable compositions.

Enhanced water swellable compositions

A polymer composition includes a base polymer comprising a hydrocarbon rubber, an acrylic copolymer, and a refined oil in which the acrylic polymer is dispersed. The polymer composition is swellable when treated with an aqueous medium, non-aqueous medium, or both. A sealing element for a flow channel includes an expandable section filled with a swellable composition that swells when treated with a swelling material. The swellable composition includes the polymer composition, and the swelling material may be aqueous, non-aqueous, or both.

Polymer composition, swellable composition comprising the polymer composition, and articles including the swellable composition

A downhole sealing system includes a reactive material provided on a tubular and including an oxidizable substance; and a sealing material, wherein the oxidizable substance oxidizes when in contact with the sealing material. Also included is a method of providing a seal in a downhole system.

Downhole sealing system using cement activated material and method of downhole sealing

Through the combination of at least two polymer families, and the optimization of other components, a rubber compound has been developed for use in downhole applications that will swell in water-based fluids. A cellulose component, such as carboxy methyl cellulose (CMC), is used together with an acrylate copolymer (AC) that can increase the swelling capacity of an acrylonitrile butadiene rubber (NBR) in water. The amount of swelling achieved depends on physical boundaries and limitations, the salinity of the water, and the temperature.

Water swelling rubber compound for use in reactive packers and other downhole tools

A swelling packer is covered with a material that is preferably in a tubular form and slipped over the swelling element to be shrink fit with applied heat. The material is formulated to break down at temperatures slightly below the expected downhole temperatures so that ideally the packer has about 48 hours of swelling delay which is normally a time period long enough to allow it to be properly located without it swelling so much as to cause it to be damaged by running in. Various polymers can be used to make an imperious covering for run in that on the way starts to break down. Ideally the material for the cover disappears about the time of sealing or shortly thereafter.

Swelling delay cover for a packer

A sealing element that swells on exposure to well fluids present or added to the wellbore is assembled to the mandrel in a manner to induce circumferential stresses proximately to the inside diameter of the element so as to resist the tendency of the inside diameter of the element to grow during the swelling process. A vacuum and a pressure method are described. Leak paths between the mandrel and the sealing element are minimized or eliminated as a result.

Swelling element packer and installation method

Process of producing unvulcanized rubber useful for producing vulcanized rubber with improved hysteresis, which comprises mixing a composition comprising unvulcanized rubber, carbon black and xanthogen polysulfide at an elevated temperature in a non-productive stage and composition suitable for producing unvulcanized rubber useful for producing vulcanized rubber with improved hysteresis, which comprises unvulcanized rubber, a filler comprising carbon black and xanthogen polysulfide.

Rubber composition and method of making same

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Katy, TX, United States of America

James R Korte