The Procter Gamble Company

James R Golan

Stephen Joseph Lange

Russell P Bridges

Michael Gary Nease

Ronald H Helton

Michael J Madill

Robert H Siegfried

Kevin G Wilson

Sidney Gordon

Michael J Madil

Non-perforated tear lines for removal and evacuation of contents of disposable undergarments such as training pants. Non-perforated tear lines include a series of bond sites which are shaped, sized, spaced and arranged to provide a zone of weakness to permit severance of nonelasticized portions as well as elastic disposed in the waistband, the body of the pant, and the elastic leg bands for complete removal. Bond sites are formed by displacing a portion of material such that a thickened outer edge defines a weakened area of reduced thickness. Thus, elastic in the waistband may be disposed continuously 360 degrees around the wearer's waist, and elastic in the leg bands may be disposed continuously 360 degrees around the wearer's legs. In addition, improved pants having elasticized ear flaps in the body of the pants can be conveniently removed from the wearer. The shape, size, spacing and arrangement of the individual bond sites is determined for each material used in order to permit severance of the particular material while preventing premature removal. Because the tear lines of this invention are capable of separating elastic, location of the tear lines is not limited to side seams, but may be placed on the front of the pants for convenience.

Disposable training pants having a non-perforated tear line through

A method and apparatus for forming a tensioned garter. A garter is any continuous loop of elastic material or a laminate of elastic bands and one or more flexible backing sheets. In one embodiment mandrels having a perimeter of the desired garter shape are mounted to a rotating drum. Tensioned elastic ribbons are progressively clamped, sealed, and cut around the mandrels to form individual tensioned garters which cling to the side walls of the mandrels. Once the garters are formed the mandrels may be rotated on their radial axes for alignment with downstream operations. Sealing through elastic members is avoided by interrupting the bonding of elastic members to an elasticized laminate at locations where ribbons are to be clamped. High compression of elastics where they are not sealed to the laminate causes elastic members to burst and contract. Elastic contraction leaves an area in which ribbons may then be bonded together without sealing through elastic members.

Method and apparatus for combining a tensioned elastic garter

A method for combining a tensioned garter with a substrate while holding the garter in a predetermined shape. A mandrel has a perimeter of the desired garter shape. An elastic garter is stretched and placed onto the mandrel such that an upper portion of the garter extends above a top surface of the mandrel while a lower portion of the garter clings to a side wall of the mandrel. The upper portion of the garter has sufficient elastic tension to cause it to fold over onto the top surface of the mandrel to form a garter flange. A substrate is then engaged with the garter flange and a sealing means seals the flange to the substrate, using the top surface of the mandrel as an anvil.

Method for combining a tensioned elastic garter with a substrate

A method and apparatus for forming a tensioned garter and bonding it to a substrate while holding the garter in a predetermined shape. A garter is any continuous loop of elastic material or a laminate of elastic bands and one or more flexible backing sheets. In one embodiment mandrels having a perimeter of the desired garter shape are mounted to a rotating drum. Tensioned elastic ribbons are progressively wrapped, sealed, and cut around the mandrels to form individual tensioned garters which cling to the side walls of the mandrels. In another embodiment each mandrel has a top surface. The upper portion of a garter has sufficient elastic tension to cause it to fold over the mandrel top surface to form a garter flange thereon. A substrate is then engaged with the garter flange and an external sealing means seals the flange to the substrate, using the mandrel top surface as an anvil. In still another embodiment the mandrel top surface has a raised outer rim. An ultrasonic horn seals a garter flange to a substrate where they are supported by the mandrel rim. The mandrel rim is shaped to provide a continuous seal which is weakened at its inner edge. When the weakened edge is broken, substrate and garter materials inside the seal edge are removed, thereby forming a hole around which the remaining portion of the garter may contract. Vacuum is applied from the mandrel top surface to the substrate inside the garter in this embodiment in order to break the seal edge and remove this material as the substrate and garter are stripped off the mandrel.

Method and apparatus for combining a tensioned elastic garter with a

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Cincinnati, OH, United States of America

James R Golan