The United States of America As Represented by the Administrator of the

James R Gaier

Bruce A Banks

Gas derived graphite fibers generated by the decomposition of an organic gas are joined with a suitable binder. This produces a high thermal conductivity composite material which passively conducts heat from a source, such as a semiconductor, to a heat sink. The fibers may be intercalated. The intercalate can be halogen or halide salt, alkaline metal, or any other species which contributes to the electrical conductivity improvement of the graphite fiber. The fibers are bundled and joined with a suitable binder to form a high thermal conductivity composite material device. The heat transfer device may also be made of intercalated highly oriented pyrolytic graphite and machined, rather than made of fibers.

Heat transfer device

Highly conducting lightweight hybrid materials are obtained by weaving strands of carbon or graphite fibers into a 2-dimensional fabric-like structure, depositing a layer of carbon onto the fibers of the fabric-like structure, heating the fabric-like structure to graphitize the carbon layer and intercalating the graphitized carbon layer. Composite materials for use in lightning strike protection are composed of at least one layer of the highly conducting lightweight hybrid material and at least one layer of traditional composite materials.

Intercalated hybrid graphite fiber composite

Apparatus for intercalating large quantities of fibrous structures uses a rotatable reaction chamber containing a liquid phase intercalate. The intercalate liquid phase is controlled by appropriately heating, cooling or pressurizing the reaction. Rotation of the chamber containing the fiber sample ensures total submergence of the fiber during intercalation. Intercalated graphite fibers having metal-like resistivities are produced and are conceivably useful as electrical conductors.

Apparatus for intercalating large quantities of fibrous structures

Semiconductor cooling apparatus

A method of intercalating large quantities of fibrous structures uses a rotatable reaction chamber containing a liquid phase intercalate. The intercalate liquid phase is controlled by appropriately heating, cooling or pressurizing the reaction. Rotation of the chamber containing the fiber sample enables total submergence of the fiber during intercalation. Intercalated graphite fibers having metal-like resistivities are achieved and are conceivably useful as electrical conductors.

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Strongsville, OH, United States of America

James R Gaier