Ethyl Corporation

James R Barringer

Raymond Lee

Carroll W Lanier

H Eugene Broemmelsiek

Porter W Gregory

Harold E Schulz

Polyimide foam of desired density is produced by adding to a polyimide precursor comprising carboxylic and diamine components at least one foam-enhancing polar, protic additive of the formula ROH, where R is hydrogen, or C.sub.1 to C.sub.12 linear or branched alkyl or cycloalkyl, unsubstituted or substituted with halo, aryl, alkoxy or hydroxy, and heating the resultant slurry to a temperature that does not exceed about 105.degree. C. to form a homogeneous melt. When heated to a higher temperature the melt foams and cures. The density of the foam is affected by the amount of foam-enhancing additive which is utilized.

Polyimide foam of desired density

Polyimide foam products and methods

Method for producing polyimide foam of desired density

Described are ways of improving the yields of specification grade polyimide foam on a consistent basis from one run to the next, by use of improved microwave-based foaming processes. In one such process, prior to the application of the microwave radiation, the body of polyimide precursor is compressed at a pressure that will reduce the bulk volume of the precursor and heated to a temperature below that at which any substantial foaming occurs. to accomplish the foaming, one further embodiment of the invention employs microwave radiation directed upon the top, sides and ends of the body of above-treated polyimide precursor and of the foam structure as it is developing maintaining the developing foam under a substantially vapor-impermeable microwave compatible shroud. The extent to which the microwave radiation impinges upwardly into the bottom of said body and said foam structure is curtailed, preferably by means of a metallic shield located below the precursor and developing foam structure.

Production of foamed polymer structures

Growing community of inventors

Magnolia, AR, United States of America

James R Barringer