Lincoln Global, Inc.

James P Zucker

Keith Leon Clark

Alexander C Mehlman

Nicholas Uguccini

Christopher Hsu

George Daryl Blankenship

Elliott K Stava

Jonathon C Kelm

Nicholas Trinnes

Thomas William Matthews

Mike Volzer

William D Wilder

Thomas Matthews

Keith Clark

A welding system includes a welding power supply, wire feeder, and welding circuit connecting the power supply to the wire feeder. The power supply and the wire feeder are configured for bidirectional communication over the welding circuit. The power supply includes a voltage sensor that measures a voltage level, and a current sensor that measures a current level, on the welding circuit. The power supply is configured to operate in a first welding mode to output a power voltage level to the welding circuit to power the wire feeder in response to a communication from the wire feeder over the welding circuit. The power supply generates periodic voltage dip pulses on the welding circuit, and automatically switches to a second welding mode different from the first welding mode based on the voltage level on the welding circuit falling below a threshold voltage level during a voltage dip pulse.

Welding system device detection

Systems and methods of the present invention are directed to welding systems having a welding power supply and wire feeder, where the power supply and wire feeder communicate over the welding power cables. In exemplary embodiments, the wire feeder communicates with the power supply over the welding cables using current draw pulses which are generated and recognized by the power supply. Similarly, the power supply generates voltage pulses which are transmitted over the welding power cables and recognized by the wire feeder.

System and method of communicating in a welding system over welding power cables

A system and method for wireless communication with and among nodes of a welding cell are provided. The system includes a communications device adapted for wireless communication with a welding node provided with a wireless communications interface. The system further includes welding nodes of one welding cell communicating wirelessly with welding nodes of the same welding cell, welding nodes of another welding cell, a customer specific LAN and global factory controls. The invention further comprises methodologies for facilitating wireless communication with and among nodes of a welding cell.

System and method to facilitate wireless communication in a welding environment

A MIG welder and method of controlling a MIG welder which includes a wire speed selector that is used to generate a control signal which controls both the wire feed speed of a consumable electrode and the output current level of the power supply.

Dedicated wire feed speed control

A wire feeder including a motor driving a set of feed rolls to force a welding wire from a spool through a welding torch to a welding operation. The wire feeder has an input lead to be connected to the output terminal of a remotely located power source having an on condition and an off condition where a welding current is directed to the output terminal only when the source is in the on condition. A weld starting trigger with a weld start position located adjacent the torch closes a switch when the trigger is shifted to the weld position, a circuit senses when the switch is closed, and a transmitter on the wire feeder transmits a start signal to the power source when the trigger switch is closed whereby the power source is shifted to its on condition when the trigger is in the weld position.

Remote wire feeder

Growing community of inventors

Aurora, OH, United States of America

James P Zucker