Power Controls Corporation

James P Cummins

Fred M Shaw

LeMoey M Wiebush

Dan F Parman

A rotary power control unit is capable of functioning as many different switches. The power control unit includes a housing, a shaft-actuator assembly, a circuit board with a variable resistor, and a strap for containing these elements in the housing. The shaft-actuator assembly is rotatably attached to the floor of the housing, and passes through the circuit board and strap where it is connected to a control knob. The shaft is also fastened to a wiper shoe which rotates with the shaft and varies the resistance of the circuit. By interchanging shaft-actuator assemblies, and adding appropriate components to the circuit board, the rotary power control unit may take the form of:

Adaptable rotary power control switch

A light dimmer switch is shown that appears as an ordinary snap switch, but will handle high wattage loads. A controller unit is mounted in a switch box and a remote unit which includes a load switching triac is remotely mounted on a heat sink. Current flowing through the triac to the load is varied by the controller unit. Filtering networks and/or shielding reduce radiated noise along lead lines between the remote unit and the controller unit, plus the filtering prevents noise from being conducted internally along the lead lines. Heat conducted along the lead lines from the remote unit is reduced to more than acceptable levels by connecting the lead lines through a terminal to a thin electrically insulating, thermally conductive strip. In turn, the insulating strip is fixed to the heat sink to transmit heat received from the lead lines to the heat sink.

Growing community of inventors

San Antonio, TX, United States of America

James P Cummins