Honeywell International Inc.

Uop Lcc

Honeywell G.m.b.h.

James Michael Schreder

Paul Francis McLaughlin

Joseph Pradeep Felix

John J Rosa-Bian

Jason Thomas Urso

Elliott H Rachlin

Harshal Haridas

James A Strilich

Michael James Waynick

Pankaj H Mody

Jay William Gustin

Jethro F Steinman

David Barry Granatelli

Norman Raymond Swanson

Ramakrishnan Ganapathi

Ananthapadmanabha Krishnamurthy

Amol Kinage

Ravi Kumar Ramamurthy

Angela Lee Lordi

Rahul De

W Russell Massey

Muslim Gulam Kanji

Juergen Rudnick

Gary Drayton

Avinash Rajan

Dhanalakshmi Saravanan

Jianhua Zhao

Shylaja Munihanumaiah

Christopher Paul Ladas

Stanley Robert Gorzelic

Christopher Buonacuore

Bodo Fritzsche

Kalyanasundaram Govindaraj

Robert Altimari

Adrian Watson

Christopher Peters

Shane W Booker

Jurgen Rudnick

John Rosa-Bian

Paul F Mclaughlin

Paul Francis Mclaughlin

Harshal S Haridas

Elliott Harry Rachlin

A method is disclosed for using an alternate communication path to send and receive data between a first network node and a second network node. The method includes establishing a first communication path between the first network node and the second network node that sends and receives data between the first network node and second network node and a second communication path between the first network node and the second network node that sends and receives data between the first network node and second network node. A diagnostic program tests the first and second communication paths for network failures causing the alternate network path to send and receive data between the first network node and second network node when a network failure in the first and second communication paths is detected and alerting a technician of the failure and that the first and second communication paths need repair. The first and second communication paths returning to normal operation upon the repair of the failure.

Method and apparatus for an alternate communication path for connected networks

A process control system includes first type and second type controllers having different hardware architectures coupled together by a redundancy network for providing a controller pool. Primary application modules (AMs) are coupled to the controller platforms by a plant-wide network. The controller platforms are coupled by an input/output (I/O) mesh network to I/O devices to provide an I/O pool coupled to field devices coupled to processing equipment. A translating device translates states and values from one of the primary AMs running on a first type controller to generate a backup AM having an instruction set compatible with the second type controller. A controller application module orchestrator (CAMO) extends synchronization to the second type controller, makes the backup AM available to the second type controller, and then switches to utilize the second type controller as an active controller running the process.

Process control system with different hardware architecture controller backup

In an industrial automation system, a control device adapted to a container-based architecture has been developed. The control device may comprise one or more containers instantiated with control execution application, communication application, and or redundancy management application.

High availability for container based control execution

A method for use by a primary device associated with a secondary device of a redundant pair, the primary device issuing a synchronization request to its control database causing the primary device to send a tracked memory file storage of the primary device to the secondary device to update the secondary device control database and to periodically send on request of the primary device the cached changes made in the primary device to the secondary device to update the secondary device control database. The secondary device using the updated control database to identify communications connections and paths to I/O modules and peer devices assigned to the secondary device and to perform diagnostic testing of the communications connections and paths identified by the interrogation and send diagnostic messages upon detection of faults in the communication connections and paths identified.

Method and apparatus for the enhanced diagnostic coverage of a secondary device of a redundant controller pair

A system includes a shared data center having at least one data storage unit and at least one processing unit. The shared data center is configured to service one, two, or more industrial automation systems. For each of the one, two, or more industrial automation systems, the shared data center is configured to receive process-related data associated from at least one local device in at least one local system, analyze the process-related data from the local device, and provide instructions to at least one client device associated with the local system.

Shared data center based industrial automation system for one or multiple sites

A method of fault-tolerant process control includes providing a network process control system in an industrial processing facility (IPF) including a plant-wide network coupling a server to computing platforms each including computing hardware and memory hosting a software application for simultaneously supporting a process controller and another process controller or an I/O gateway. The computing platforms are coupled together by a private path redundancy network for providing a hardware resource pool. At least some of the computing platforms are directly coupled by an I/O mesh network to a plurality of I/O devices to field devices that are coupled to processing equipment. Upon detecting at least one failing device in the hardware resource pool, over the private path redundancy network a backup is placed into service for the failing device from the another process controller or I/O gateway that is at another of the computing platforms in the hardware resource pool.

Redundant controllers or input-output gateways without dedicated hardware

A apparatus having a control network and a first controller comprising a microprocessor configured to support communication functions, control execution functions, I/O functions, and control network interface functions, a second controller configured as a redundant partner to the first controller, and an I/O link and I/O modules.

Process control device having modern architecture and legacy compatibility

A process control system includes a first process controller coupled to a first set of input/output (I/O) modules that provided first channels, including an I/O software agent coupled to an I/O module pool that includes a first and at least a second I/O module collectively providing pooled channels. The first channels and the pooled channels are each coupled by a respective field device to first and second processing equipment, respectively. The I/O software agent is configured for enabling addition of the first set of I/O modules to the LO module pool, coupling of a plurality of additional process controllers in a controller pool to the first process controller, and enabling at least one of i) making any of the first channels available to any of the process controllers in the controller pool, and ii) making any of the pooled channels available to the first process controller.

On-process migration of controller(s) to utilize an IO pool

An apparatus is disclosed that is used in an industrial process control and automation system that operates using an open platform data communication protocol. The apparatus includes a processor and a memory, and a communications interface connected to at least one process instrument and arranged to transmit instructions to and receive data from the at least one process instrument and to a data network of the industrial process control and automation system that communicates using the open platform data communication protocol. The apparatus memory contains a system repository file containing process data information sent to the apparatus from the at least one process instrument, a stored function block definition file containing function blocks that define a control strategy for controlling the at least one process instrument and an engineering repository containing the characteristics and parameters for the function blocks associated with the at least one process instrument. The processor operates to communicate the process data from the system repository file to the industrial process control and automation system using the open platform data communication protocol and to receive instructions from the industrial process control and automation system to execute the control strategy.

Industrial process control and automation system having decoupled controllers

An electronic device and other electronic device include a first and second port that utilizes a parallel redundancy protocol in a communications network including a first and second lane. The devices include a processing circuit, a PRP handler, a protocol stack, a memory, permanent storage accessible by the processing circuit, and transmit and receive circuitry for transmitting and receiving packets. A redundancy manager is for identifying path faults in the network. The processing circuit implements a method of detecting network path fault, including the other electronic device transmitting a frame pair over the first lane and second lane. The electronic device receives the frame pair and implements a receive processing flow, when the first frame or the second frame is identified to be a redundant frame, removes the redundant frame, and compares a first frame parameter to a second frame parameter to determine when the path fault is present.

Detecting path faults in parallel redundancy protocol communications

A method of modeling dynamic system performance includes enabling a user to create a user-defined static behavior model of a user-defined system of computers, networks and/or bridges. A library of blocks is provided that each represent a computer, a network and/or a bridge for the user to use in defining a user-defined static behavior model, at least some of the blocks in the library of blocks may include one or more block parameters that are user definable. The static behavior model is automatically converted into a dynamic behavior model that is compatible with a simulator and is read into the simulator. A plurality of Monte-Carlo simulations are run on the dynamic behavior model to produce a plurality of simulation outputs, which are analyzed and the analyzed results are outputted.

Determining dynamic system performance from a static behavior model

An industrial automation system employing a mesh topology of input/output allows flexibility in pairing field devices and controllers though the I/O mesh. Field devices can be connected to the geographically closest I/O module channel without regard to the location of the necessary controller. Modular prefabrication and deployment of the I/O modules becomes less complex and less time consuming thereby reducing costs.

I/O mesh architecture for an industrial automation system

Control execution environment and container based architecture

A system includes a high speed bus and a plurality of multi-function modules coupled to the high speed bus. The plurality of multi-function modules includes at least one controller configured to execute control logic for the system. The plurality of multi-function modules also includes at least one arbitrator configured to manage the at least one controller. The plurality of multi-function modules further includes at least one input/output (IO) manager configured to interface between the at least one controller and at least one field device.

System and method for industrial process automation controller farm with flexible redundancy schema and dynamic resource management through machine learning

This disclosure provides a device and method for implementing legacy and improved control functions in controllers, including but not limited to in industrial control systems and other systems. A method includes maintaining, by a device having a controller and a memory, a function library having a plurality of legacy control functions and a plurality of improved control functions. The method includes receiving a process to be executed by the controller. The method includes, when calling a function of the process, determining whether a device setting indicates that the function is to be executed by one of the plurality of improved control functions. The method includes, when the device setting indicates that the function is to be executed by one of the plurality of improved control functions, executing the function using the one of the improved control functions, and otherwise executing the function using one of the legacy control functions.

Legacy control functions in newgen controllers alongside newgen control functions

Growing community of inventors

Perkasie, PA, United States of America

James Michael Schreder