Xerox Corporation

James M Proper

Scott M Silence

Juan A Morales-Tirado

Samir Kumar

Joo T Chung

D Paul Casalmir

Geraldine Baer

Ying S Molisani

Edward J Gutman

Paul Lynn Jacobs

James G Stenzel

Zhaoyi M Masucci

Maria M Barden

Jerry G Owens

Raj D Patel

Daryl Walter Vanbesien

Hui Chang

Joseph L Leonardo

Kip L Jugle

Maria N McDougall

Peter F Erhardt

James A Winters

John J Ianni

Eric M Strohm

Yelena Shapiro

Brian E Moore

Kimberly Anne Stoll

Brian S Giannetto

Jeffrey H Sokol

John S Walters

Daniel Raymond Knopp

Morris M DeYoung, Jr

Christine A Keenan

Jeffrey L DeBarr

Beatriz Cristina Custode

Frank O Reitze

Kristen L Ladue

Rick Veregin

Mark V Devlin

Anthony T Burroughs

Kimberley A Stoll

Winters James A A

In accordance with the invention, there is a method of forming a toner. The method can include blending two or more colorants to form a sample toner and forming a sample color specimen including a printed image comprising the sample toner. The method can further include comparing spectral distribution curves of the sample color specimen with that of a target color specimen including a target color and repeating the disclosed steps until acquiring a desired spectral match between the sample toner and the target color.

Process for producing dry ink colorants that will reduce metamerism

A toner and process for making the toner wherein each combined resin and colorant particle has an average size less than about 10 microns and wherein the surface additive particles averaging less than about 40 nanometers in size average greater than two (2) percent of the combined weight of resin and colorant in the toner and wherein the Additive Adhesion Force Distribution percent value after 12 kilojoules of energy is greater than 40 percent.

Toner with increased amount of surface additives and increased surface additive adhesion

Dual pigment compositions are provided that include a first pigment based upon a xanthene dye and a second pigment based upon a monoazo dye. The pigment compositions of the present disclosure may be combined with a binder resin to form a toner, in embodiments a magenta toner.

Dual pigment toner compositions

Super wire history image defects in an image development system including one or more electrode wires disposed in a gap between a toner donor roll and an imaging member are reduced by providing an initial toner composition in the image development system, the initial toner composition containing at least 30 number % fine particles having a particle size no greater than 5 &#x3bc;m; and providing replenisher toner into the development system to replenish the toner used to produce images by the image development system; the replenisher toner containing 20 number % or less fine particles having a particle size no greater than 5 &#x3bc;m.

Image defect reduction in image development apparatus

An adjustable blending tool and method of use within a blending machine. The improved tool comprises an adjustable connector between a collision surface and the tool's center shank such that the collision profile of the tool varies with the adjusted position of the connector.

Blending tool with an adjustable collision profile and method of adjusting the collision profile

A process for making a toner. The process includes mixing a toner resin and a colorant; extruding the resin and colorant mixture; attriting the resin and colorant mixture; classifying the attrited particles into particles averaging 4 to about 10 microns in size; and blending sufficient surface additive particles and the classified particles in a high intensity blender such that the weight of attached surface additives is greater than two (2) of the weight of the classified particles and such that the blending is intense enough to yield Additive Adhesion Force Distribution percent values after 10 minutes of sonification and 12 kilojoules of energy greater than 40 percent.

The present invention relates to a high intensity blending apparatus, particularly for blending operations designed to cause additive materials to become affixed to the surface of base particles. More particularly, the proposed invention relates to an improved blending tool for producing surface modifications to electrophotographic and related toner particles. The tool comprises a shank having riser members at each end, such risers being angled to the axis of the shank between 10 and 16 degrees.

High intensity blending tool with optimized risers for increased intensity when blending toners

A toner and process for making the toner wherein each combined resin and colorant particle has an average size less than about 10 microns and wherein surface additive particles averaging less than about 40 nanometers in size average greater than two (2) percent of the combined weight of resin and colorant in the toner and wherein the Additive Adhesion Force Distribution percent value after 12 kilojoules of energy is greater than 40 percent.

The present invention relates to a high intensity blending method for producing surface modifications to electrophotographic and related toner particles. The improved method utilizes an improved blending tool comprising a shank having riser members at each end, such risers being angled to the axis of the shank between 10 and 16 degrees and having a height dimension greater than 20 percent of the diagonal dimension of the shank.

The present invention relates to a toner and process for making the improved toner. The improved toner comprises a toner resin comprising: at least one colorant; (b) at least one toner resin mixed with the colorant and formed into combined colorant and resin particles having an average size less than 15 microns; and (c) surface additive particles wherein the surface additives are adhered to the colorant and toner resin by an impaction process in a quantity greater than three (3) percent of the combined weight of resin and colorant in the toner. The invention also relates to an improved process for making toners, comprising: (a) forming toner particles averaging 4 to 10 microns in size and comprised of at least one toner resin and at least one colorant; and (b) blending sufficient surface additive particles and the toner particles in a high intensity blender for less than 10 minutes such that the weight of surface additives that become attached to toner particles is greater than three (3) percent of the weight of the classified particles

Process for making an improved toner with increased surface additive adhesion and optimized cohesion between particles and toner made using the improved process

An improved blending tool with an enlarged collision profile and method of use by rotation in a blending machine. The improved blending tool comprises an enlarged collision surface fixed at the end of the tool's center shank wherein at least half of the trailing surface of the collision surface is negatively sloped.

Method of blending toners with an improved blending tool

Toner with increased surface additive adhesion and optimized cohesion between particles

An improved blending tool with an enlarged collision profile and method of use by rotation in a blending machine. The improved blending tool comprises an enlarged collision surface fixed at the end of the tool's center shank wherein at least half of the trailing surface of the collision surface is convexly negatively sloped.

Blending tool with an enlarged collision surface for increased blend intensity and method of blending toners

A toner of toner particles containing at least one binder, at least one color ant, and an external additive package comprised of zinc stearate and at. least one of silicon dioxide or titanium dioxide, wherein the amount of zinc stearate is limited to about 0.10 percent by weight or less of the toner. It has been surprisingly found that when the amount of zinc stearate is so limited, a developer formed from the toner exhibits excellent triboelectric charging and stability and excellent developer flow. When the developer is used in a magnetic brush development system, consistent, high quality copy images are formed substantially without any depletion defects over time.

Toner and developer for magnetic brush development system

At least three differently colored toners, designed for use together in forming a color image in an image developing device, have substantially the same melt flow index value. By substantially matching the melt flow index values of at least three toners of a set of toners, it has been found that the resultant color image has an overall excellent image quality, i.e., an excellent overall gloss level without any gloss banding. The toners may be made to have substantially the same melt flow index value in a carefully controlled process that includes forming a single toner by feeding at least one binder and at least one colorant into a mixing device to form a mixture, upon exit of the mixture from the mixing device, measuring a rheology property of the mixture with at least one monitoring device, and comparing the measured rheology property to a target property range that the measured rheology property must be within in order for the single toner to achieve the desired melt flow index value, wherein if the measuring indicates that the rheology property is outside of the target property range, feed amounts of the at least one binder or of the at least one colorant into the mixing device are adjusted, grinding the mixture, optionally together with a portion of one or more external additives to be added to the mixture, classifying the ground mixture, mixing the classified mixture with one or more external surface additives to obtain the single toner having the desired melt flow index value, and repeating the steps for each additional differently colored toner.

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Webster, NY, United States of America

James M Proper