International Business Machines Corporation

James K Timbeross

Larry H Lengerman

Russell A Goodrich

A method and apparatus are shown for controlling the cycle of a resistance welding device by providing compensation for variations in the effective weld area and the primary input electric power variations through a composite correction applied to the length of the squeeze time cycle portion prior to the weld cycle portion when weld current is activated. Compensation is made for secondary weld current variations by altering the length of the hold cycle, during which electrode contact is maintained with the work subsequent to the weld cycle portion, to change the amount of heat quenched from the weld zone. Further by sensing the condition wherein either the electrical input or the motive power that drives the movable electrode is beyond correctable limits, the welding cycle is aborted when suitable quality welds cannot be made.

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Rochester, MN, United States of America

James K Timbeross