Exxon Chemical Patents, Inc.

Exxonmobil Chemical Patents Inc.

James J McAlpin

Anthony Nicholas Speca

Terrence Huff

Wai Y Chow

Aspy Keki Mehta

Edward N Kresge

Bradley P Etherton

Chon Yie Lin

Kelly Tormaschy

Michael C Chen

Glenn Allan Stahl

Jeffrey Lawrence Brinen

Jeffrey W Kuo

Donald C Hylton

Galen C Richeson

This invention relates generally to crystalline propylene polymers, to methods for their production and to methods for their use in film applications. Specifically, this invention relates to crystalline propylene polymers comprising both propylene homopolymer and propylene copolymer. The compositions are prepared using metallocene catalyst systems comprising at least two metallocenes in a polymerization process that involves the sequential or parallel polymerization of propylene homopolymer and copolymer using propylene with a small amount of comonomer, preferably ethylene. The polymerization is catalyzed by a dual metallocene catalyst system. The resulting polymers have a broad, bimodal molecular weight distribution. The resulting polymers are excellent for use in the production of biaxially oriented films or non-oriented films. Films prepared with these propylene polymers have a significantly broader processability range and can be evenly stretched at lower temperature compared to films prepared from traditional propylene polymer.

Propylene polymers for films

This invention relates to improved polypropylene nonwoven fabrics. The fabrics are made from isotactic polypropylene which has been produced with a catalyst systems comprising at least two metallocenes. These nonwoven fabrics, particularly when prepared using a spunbonding process, exhibit significantly improved strength without significant sacrifice of other favorable properties.

Nonwoven fabrics

This invention relates to supported metallocene catalyst systems and to methods for their production and use. Specifically, this invention relates to supported catalyst systems having unique, predetermined properties resulting from the designed distribution of catalyst components within and upon porous support particles. The designed distribution of catalyst components is obtained through sequential deposition of catalyst components with intervening removal of solvent.

Engineered catalyst systems and methods for their production and use

A propylene, .alpha.-olefin copolymer, where the .alpha.-olefin has 5 or more carbon atoms made with a metallocene catalyst system provides substantially higher cold flow resistance from when the propylene copolymer is made with an .alpha.-olefin having 4 or less carbon atoms. Other properties such as ultimate tensile strength and impact strength are substantially higher as well. Such polymers can be used to advantage in fibers, fabrics, and oriented films.

Fibers and oriented films of polypropylene higher .alpha.-olefin

Disclosed are unsaturated .alpha.-olefin/.alpha., .omega.-diene copolymers, and a method of preparation thereof. The copolymers are generally crystalline, free of gel and cross-links, and contain unsaturated side chains and long chain branching. The copolymers contain up to 5 mole percent diene incorporated therein, and may be prepared by copolymerization using a solid-phase, insoluble coordination catalyst, without a solvent, and below the crystalline melting point of the copolymer.

Method for preparation of unsaturated alpha-olefin copolymers

Disclosed are unsaturated .alpha.-olefin/.alpha.,.omega.-diene copolymers, and a method of preparation thereof. The copolymers are generally crystalline, free of gel and cross-links, and contain unsaturated side chains and long chain branching. The copolymers contain up to 5 mole percent diene incorporated therein, and may be prepared by copolymerization using a solid-phase, insoluble coordination catalyst, without a solvent, and below the crystalline melting point of the copolymer.

Unsaturated propylene/.alpha., .omega.-diene copolymers

Applications of isotactic polypropylene resin compositions produced from metallocene catalyst wherein the resins yield articles with comparable shear modulus and heat distortion temperature values to those of conventional polypropylene, but in which the fabrication of the article is achieved at temperatures much lower than possible for conventional polypropylene.

Process of making oriented film or structure

A thermoplastic olefin comprising an alloy of an olefin copolymer elastomer and a propylene/comonomer random copolymer is provided. The comonomer is selected from one or more of ethylene and C.sub.4 to C.sub.10 alpha-olefins. Polypropylene is an optional component of the alloy. The alloy may be produced by melt blending, reactor blending or a combination thereof, of the various components.

Thermoplastic olefin alloys and method for producing the same

A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprising a polyolefin resin modified to contain a reactive Si(IV) moeity. A preferred embodiment comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably gamma-aminopropyltriethoxysilane dry blended with maleated polypropylene. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.

Compositions for preparing cement-adhesive reinforcing fibers

A modified composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprising a polyolefin resin modified to contain a reactive Si(IV) moiety. A preferred embodiment comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably gamma-aminopropyltriethoxysilane dry blended with meleated polypropylene. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.

A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprises the reaction product of a vinyl alcohol copolymer with an acid modified polyolefin. Such modifier composition when compounded in from about 1 to about 10 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.

Composition for preparing cement--adhesive reinforcing fibers

A modifier composition is disclosed for compounding with a polyolefin to produce a resin from which cement adherent polyolefin fibers may be produced by conventional fiber forming methods. The modifier composition comprises the reaction product obtained from the high shear dry blending of an alkylamino alkoxysilane with an acid modified polyolefin, preferably .gamma.-aminopropyltriethoxysilane dry blended with maleated polypropylene. Such modifier composition when compounded in from about 1 to about 5 weight percent with a polyolefin, preferably polypropylene, provides a resin from which cement adherent fibers may be produced.

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Houston, TX, United States of America

James J McAlpin