Raytheon Company

James H Gottlieb

Wayne Lee Sunne

Quenten E Duden

A ceramic element, e.g., a sapphire dome, is joined to a metallic element, e.g., a vehicle body comprising a titanium alloy, by an attachment structure, e.g., comprising niobium. The attachment structure comprises: (1) a form-factored, compliant metallic transition element having a 'C' shape; (2) a first joint material connecting an upper portion of the transition element to the ceramic element; and (3) a second joint material connecting a lower portion of the transition element to the metallic element. A method is provided for attaching the ceramic element to the metallic element, using a single brazing operation. The presence of the attachment structure further minimizes the stresses related to the different coefficients of thermal expansion in the ceramic/attachment/titanium connection.

Form factored compliant metallic transition element for attaching a ceramic element to a metallic element

A dome assembly (50) adapted for use with a missile (32) having a longitudinal axis (42) parallel to a thrust vector thereof. The inventive dome (50) includes a crystal (30, 50) having a crystallographic structure that includes a plurality of planes (12, 14, 16), one of said planes (14) being more susceptible to failure than one or more of the other planes (12, 16). A surface around a missile sensor provides a place for mounting the crystal (30, 50) so that said plane susceptible to failure (14) faces approximately opposite to that of a positive velocity vector (34) of said missile (32). In a more specific embodiment, the crystal (30, 50) is a sapphire crystal (30, 50) having a crystallographic structure that includes positive n-planes (12), positive r-planes (14), and a c-plane (16). By design at nominal conditions, an r-plane (14) is approximately bisected by a plane formed by the normal of the c-plane (16) and a wind flow vector (36) parallel to a thrust vector of said missile (32). A turntable (not shown) orients the sensor dome (50) so that a first r-plane (14) faces leeward of impinging airflow (36) corresponding to the wind flow vector (36). An r-plane normal (38) of a second r-plane forms an angle of approximately 60 degrees with respect to impinging airflow (36) that is approximately parallel to the thrust vector of the missile (32). The turntable includes a motor (not shown) for strategically orienting the lattice planes (12, 14, 16) of the dome (50) so as to maximize the strength of the dome (50) with respect to applied stresses.

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Tucson, AZ, United States of America

James H Gottlieb