Basf Corporation

Basf Aktiengesellschaft

James F Turnbach

David R Phelps

Danny Snider

Calvin T Peeler

Heinz P Plaumann

Aaron M Rath

A composite includes a first preform and a second preform spaced from and in overlying relationship to the first preform. The second preform defines at least one first opening extending therethrough along an axis transverse to the first preform. A first surface layer is disposed adjacent to the second preform and on an opposite side of the second preform from the first preform. A polymeric composition including the reaction product of an isocyanate component and an isocyanate-reactive component is disposed between the first preform and the second preform. The polymeric composition adheres the first surface layer to the second preform through the at least one first opening. The surface layer is adhered to the second preform during molding of the composite article and in the absence of additional adhesive, thereby reducing production time and cost of the composite article.

Method for making a composite article

Composite article

The subject invention discloses a composite structure and a resin component for use in the composite structure. The composite structure includes a first layer, comprising a styrenated unsaturated polyester, and a second layer. The first layer is a show surface of the composite structure. The second layer includes the reaction product of the resin component and an isocyanate component. The resin component includes an isocyanate-reactive component, an amine-based catalyst, and a temperature-activated catalyst that is different from the amine-based catalyst. The amine-based catalyst is active at ambient temperature for initiating an exothermic reaction between the isocyanate component and the resin component thereby establishing a reaction temperature greater than the ambient temperature. The temperature-activated catalyst is active at the reaction temperature for completing a cure of the isocyanate component with the resin component.

Composite structure, a resin composition for use in the composite structure, and a process for making the same

The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Internal mold release compositions

Polyol compositions having internal mold release properties

Polyurethane compositions having internal mold release properties

The invention provides a molded polyurethane article having internal mold release properties. The polyurethane article comprises the reaction product of an isocyanate component (I) and an isocyanate-reactive polyol component (II). The polyol component comprises an isocyanate-reactive polyol (A) having a molecular weight from 100 to about 10,000 and an effective amount of an internal mold release composition (B). The internal mold release composition comprises a silicon-containing polymer (a) and a diester functional compound (b). The diester compound comprises the reaction product of an aromatic dicarboxylic acid (i) and an alcohol having from 2 to 30 carbons.

Molded polyurethane SRIM articles

Process of making molded polyurethane articles

Growing community of inventors

Troy, MI, United States of America

James F Turnbach