Lubrizol Advanced Materials, Inc.

James E Bryson, Jr

Ravi Ram Vedula

Christopher A Sprague

Julius Farkas

Daniel Michael Fischer

Yona Eckstein

Yinbing Xia

Mouh-Wahng Lee

The present invention relates to elastomeric resins, fibers made from said resins, fabrics made with said fibers, and applications and uses for the resins, fibers and fabrics. The elastomer resins of the invention provide high strength fibers and well balanced fabrics with good physical properties and chemical resistance, making them attractive for use in various applications that use elastic fibers and fabrics.

Elastomer resins, fibers and fabrics thereof, and uses thereof

A spin pack assembly for use in melt spinning elastic fibers. The spin pack assembly includes a circular breaker plate having a center aperture and several circular patterns of apertures with each circular pattern having a plurality of apertures. Each circular pattern is located concentrically about an axis of the center aperture. The apertures in the outer circular patterns have a greater diameter than the apertures in the inner circular patterns. The spin pack assembly also has a spinneret plate where the exit aperture of the spinneret plate is recessed in the body of the spin pack assembly.

Method of melt spinning an elastomeric fiber

Thermoplastic polyether polyurethane polymers are disclosed which are mixed with a crosslinking agent to achieve long run times in a melt spinning process to make elastic fibers. The crosslinking agent is preferably a polyether or polyester polyol reacted with a diisocyanate. A melt spinning process is also disclosed using a polyether polyurethane with a crosslinking agent. Long melt spinning run times can be achieved without experiencing excessive pressure buildup in the spinneret and fiber breakage. The thermoplastic polyether polyurethane polymers are made by reacting: (1) a blend of two or more hydroxyl terminated intermediates wherein one intermediate is a polyether intermediate and has a higher number average molecular weight than the other said polyether intermediates, and wherein the weighted average number average molecular weight of said blend is greater than 1200 Daltons; (2) at least one polyisocyanate; and (3) at least one hydroxyl terminated chain extender. Melt spun fibers disclosed have excellent dye pickup, bleach resistance, and color fastness. The melt spun fibers can be dyed with polyester fibers and retain excellent physical properties.

Melt spun polyether TPU fibers having mixed polyols and process

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Cuyahoga Falls, OH, United States of America

James E Bryson, Jr