Alcatel Na Cable Systems, Inc.

Alcatel

Prysmian S.p.a.

Alcatel Alsthom Compagnie Generale D'electricite

James D Holder

Brian G Risch

Christopher W McNutt

Michael Gray Doub

Ray Lance Marvin

Jeffrey Scott Barker

Hou-ching M Yang

Hou-Ching M Yang

An optical cable includes a plurality of buffer tubes, each of the buffer tubes includes a flexible ribbon, the flexible ribbon including a plurality of optical fibers, the flexible ribbon being wrapped with a finished tape.

Optical cable having a buffer tube with flexible ribbon

A filler rod for occupying space in a stranded optical fiber communications cable having at least one buffer tube containing at least one optical fiber is disclosed. The filler rod comprises an elongated rod extruded from a polypropylene homopolymer, a polypropylene-polyethylene copolymer (i-PP) resin material, or preferably, from a polypropylene-polyethylene copolymer having a nucleating agent disbursed therein. The resin material is foamed during extrusion so as to have a plurality of void spaces therein and a relative density which is less than 1 relative to the unfoamed resin material. As compared to rods made from high density polyethylene, the i-PP filler rods show a greater foaming efficiency, more efficient use of material, an improved combination of mechanical properties and density, reduced post-extrusion shrinkage and a substantial reduction in the sticking of the filler rods to the outer jacket that is experienced with high density polyethylene filler rods.

Polypropylene filler rods for optical fiber communications cables

Optical fiber cable components such as buffer tubes, filler rods, or jackets are produced using a thermoplastic polyolefin characterized by a high melt flow index. The use of material with a high melt flow index versus conventional 'extrusion grade' materials which are characterized by a low melt flow index results in substantial improvements in buffer tube crystallinity and crystallization rates, improved buffer tube crush resistance, reduced post extrusion shrinkage, improved gel compatibility, and improved excess fiber length control. The advantages of using materials with a high melt flow index are most evident when processing thermoplastic materials such as nucleated copolymers of ethylene and propylene at high line speeds (shear rates) of over 50M/min.

Polyolefin materials suitable for optical fiber cable components

Polypropylene-polyethylene copolymer buffer tubes for optical fiber

A method and tool for accessing optical fibers contained in a buffer tube is provided. The buffer tube is held in a hourglass shaped bore formed by the mating engagement of first and second members. The mating engagement of the first second members also causes the engagement of cutting blades with the buffer tube. As the tool is drawn along the buffer tube, a chord of protective covering is removed from the buffer tube, providing access to the optical fibers held within.

Method and tool for accessing optical fibers within a buffer tube

A buffer tube for an optical fiber cable is made from a polypropylene-polyethylene copolymer resin having nucleating agents and filler materials disbursed therein. The nucleating agents and filler materials improve compression-tension resistance and thermal expansion properties of the polypropylene-polyethylene copolymer buffer tube.

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Hickory, NC, United States of America

James D Holder