Rayovac Corporation

James A Senn

Robert J Jacus

Kenneth R Kusel

During repeated cycling of alkaline manganese dioxide cells, it is critical to ensure that adequate barrier protection is formed and maintained between the anode and cathode of the cell to prevent shorts from occurring between the cathode and anode. However, the potential also exists for anodic zinc to migrate via the absorbent separator and create a short path to the cathode. To prevent this, cells are fabricated wherein a separator is placed into the cells, a hot melt material is metered into the cell so that the hot melted material flows under the bottom edge of the separator, which is then pushed down and seated in the hot melt material as it cools. The end result is a barrier which is forms at the bottom of the cell and at both sides of the separator and virtually eliminates shorts from developing between the electrodes.

Rechargeable alkaline round cell having hot melt barrier

During repeated cycling of alkaline manganese dioxide cells, it is critical to ensure that adequate barrier protection is formed and maintained between the anode and cathode of the cell to prevent shorts from occurring between the cathode and the anode. However, the potential also exists for anodic zinc to migrate via the absorbent separator and create a short path to the cathode. To prevent this, cells can be fabricated whereby a separator barrier is placed into the cells, a hot melt sealant is metered into the cell so that the sealant flows under the separator barrier, the separator barrier is pushed down and seated into the hot melt. The end result is a separator barrier which is sealed at the bottom of the cell and at both sides of the separator barrier and virtually eliminates shorts from developing between the electrodes.

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Platteville, WI, United States of America

James A Senn