Mobil Oil Corporation

James A Brennan

William E Garwood

Philip D Caesar

Stanley J Lucki

Arthur W Chester

Roger A Morrison

Julius Ciric

Yung F Chu

Hans J Schoennagel

Robert E Holland

Yung-Feng Chu

Henry D Norris

A process for removing catalyst fines from the wax product produced in a slurry Fischer-Tropsch reactor comprises removing the wax product from the reactor and separating the catalyst fines by passing the wax product through a high gradient magnetic field, whereby the catalyst fines are held by a magnetized filter element and the wax product passes through unhindered to form a purified wax product which is ready for upgrading. The separated catalyst fines are returned to the reactor by backwashing the filter element.

Separation of catalyst from slurry bubble column wax and catalyst recycle

This invention provides a process for converting synthesis gas to hydrocarbon fuels in the C.sub.5 -C.sub.24 (gasoline and distillate) range. The conversion proceeds with minimal formation of by-product fractions. The conversion is accomplished with a low nitrogen content iron catalyst intimately mixed with a selected zeolite.

Conversion of synthesis gas to liquid hydrocarbons

A methanol conversion process in which a methanol feed is catalytically converted to ethylene and gasoline over a crystalline aluminosilicate zeolite catalyst which has been presteamed in order to adjust the alpha activity of the catalyst to about 6-100. Catalyst stability and cycle time on stream are increased.

Catalysts for the conversion of methanol to ethylene plus gasoline

A gaseous mixture of carbon monoxide and hydrogen is passed in contact over a first catalyst bed comprising an iron or cobalt containing Fischer-Tropsch catalyst in combination with a crystalline aluminosilicate of the class of crystalline zeolite represented by ZSM-5 so as to obtain a liquid hydrocarbon product having a boiling range of less than 400.degree. F. at a 90% overhead and being a predominantly olefinic product. The total products from said contact including said liquid hydrocarbon product are then converted over a second catalyst bed containing HZSM-5 to obtain a highly aromatic product, i.e., greater than 20 weight percent.

Conversion of synthesis gas to hydrocarbon mixtures utilizing a dual

A method is disclosed for the conversion of a syngas to a liquid hydrocarbon product having a boiling range of less than 400.degree. F. at a 90% overhead and being a predominantly olefinic product, wherein the olefins have substantially internal double bonds. The method for accomplishing this stated result involves an improvement in the method for the conversion of synthesis gas by contacting the same with a catalyst composite comprising a mixture of a Fischer-Tropsch catalyst and a volume excess of an acidic catalyst, e.g., silica-alumina or a crystalline aluminosilicate zeolite and wherein the activity of the acidic component is balanced with the activity of the Fischer-Tropsch component so as to maximize the yield of desired olefinic product.

Conversion of syngas to high octane olefinic naphtha

In producing synthetic hydrocarbon oils by polymerization of olefins using aluminum halide as the catalyst, organic halides are produced. These are corrosive to metal equipment and are poisonous to certain hydrogenation catalysts. This invention is concerned with reacting such organic halides with an aromatic hydrocarbon in a system also containing the polyolefins thus forming an alkylation product with both reactants prior to removal of the aluminum chloride catalyst.

Removal of organic chlorides from synthetic oils

A method is disclosed for the treatment of single particle iron-containing syngas (synthes.s gas) conversion catalysts comprising iron, a crystalline acidic aluminosilicate zeolite having a silica to alumina ratio of at least 12, a pore size greater than about 5 Angstrom units and a constraint index of about 1-12 and a matrix. The catalyst does not contain promoters and the treatment is applicable to either the regeneration of said spent single particle iron-containing catalyst or for the initial activation of fresh catalyst. The treatment involves air oxidation, hydrogen reduction, followed by a second air oxidation and contact of the iron-containing single particle catalyst with syngas prior to its use for the catalytic conversion of said syngas. The single particle iron-containing catalysts are prepared from a water insoluble organic iron compound.

Method for regeneration and activity improvement of syngas conversion

An improved processing technique is provided for gas oil pour point reduction and dewaxing. The improved technique comprises contacting an appropriate gas oil feedstock with a catalyst comprising a crystalline aluminosilicate zeolite characterized by a silica/alumina mole ratio of at least 12 and a constraint index, hereinafter defined, within the approximate range of 1 to 12 in the presence of a relatively large amount of co-fed water. The amount of co-fed water is maintained at from about 0.5 to about 15 moles of water/mole of gas oil feedstock.

Gas oil processing

An improved processing technique is provided for conversion of olefins of 2 to 4 carbon atoms to product comprising high octane gasoline components. Embodiments of the present improved processing technique include conversion of light olefins to high octane olefinic gasoline components, and conversion of light olefins to high octane aromatic gasoline components. The improved technique comprises contacting an appropriate light olefin feedstock with a catalyst comprising a crystalline aluminosilicate zeolite characterized by a silica/alumina mole ratio of at least 12 and a constraint index, hereinafter defined, within the approximate range of 1 to 12 in the presence of a relatively large amount of co-fed water. The amount of co-fed water is maintained at from about 0.5 to about 15 moles of water/mole of olefin feedstock.

Light olefin processing

Hydrocarbon lubricating oils are upgraded by removing polar compounds contained therein and improving the oxidation stability thereof using an acidified sorbent, such as alumina, silica-alumina or bauxite treated with anhydrous HCl, anhydrous HBr, aqueous (NH.sub.4).sub.2 SO.sub.4 or H.sub.2 SO.sub.4. The acidified sorbent contains at least 3%, by weight of the acidified sorbent, of Cl.sup.-, Br.sup.- or SO.sub.4 .sup.= ions. The process of upgrading the lube oils is carried out at a temperature ranging from ambient to about 250.degree. F and LHSV of 0.1 - 10.

Process of treating lubricating oils with acidified sorbent

Certain acidic heterogeneous catalysts produce large yields of benzene, toluene and xylene from alkyl aromatics of at least nine carbon atoms by a mechanism different from the classical disproportionation reaction characteristic of acid catalysts. Typically, aromatic mixtures so derived from such stocks have unusually low content of ethyl benzene, thus greatly simplifying separation of xylene isomers.

Manufacture of lower aromatic compounds

Oligomerization of alpha olefins catalyzed by boron trifluoride is controlled to yield desired trimer as a dominant product by adding small amounts of ester together with water or alcohol promoter.

Controlled oligomerization of olefins

Certain acidic heterogeneous catalysts produce large yields of benzene, toluene and xylene from alkyl aromatics of at least nine carbon atoms by a mechanism different from the classical disproportionation reaction characteristic of acid catalysts. These catalysts are characterized by a zeolite of the ZSM-5 type or zeolite ZSM-12 or zeolite ZSM-21. The reaction has the unique function of providing aliphatic by-products of higher molecular weight than is to be expected by splitting side chains from benzene rings. Typically, aromatic mixtures so derived from such charge stocks have unusually low content of ethyl benzene, thus greatly simplifying separation of xylene isomers.

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Cherry Hill, NJ, United States of America

James A Brennan