Pohang Iron & Steel Co. Ltd.

Jae-Ryung Lee

Sam-Kyu Chang

Soo-Hyoun Cho

Sang-Geol Noh

Sang-Geol No

Youn-Kyun Song

The present invention relates to a resin-coated steel sheet for fuel tanks of an automobile and a resin solution used for the same. The resin solution of the present invention comprises (a) a main solution of water soluble phenoxy resin having a number average molecular weight of 25,000 to 50,000; (b) 2 to 15 phr of melamine resin on the basis of the main solution; (c) 10 to 20 phr of colloidal silica on the basis of the main solution, (d) 2 to 10 phr of teflon resin on the basis of the main solution, and (e) 5 to 70 phr of metallic powder being selected at least one material from the group consisting of Al, Zn, Mn, Co, Ni, Sn and SnO. The resin solution is coated on a cold rolled steel sheet plated with zinc or zinc alloy over which a chromate layer films, and then baked at a local temperature of 160 to 250&deg; C. to prepare a resin-coated steel sheet for fuel tanks of an automobile.

Resin-coated steel for fuel tanks of automobile and method for manufacturing the same

The present invention relates to a surface-treated steel sheet coated with a chromate layer having excellent corrosion resistance, fuel resistance and seam weldability, and a chromate solution used for preparing the surface-treated steel sheet. Specifically, the chromate solution of the present invention comprises (a) a main solution prepared by adding to a chrome solution having 0.4 to 0.8 of trivalent chrome composition and 7 to 50 g/l of dissolved chrome, on the basis of the chrome in the chrome solution, 50 to 80 w % of phosphate, 20 to 40 w % of fluoric acid, 300 to 2000 w % of colloidal silica, 5 to 15 w % of sulfuric acid, and 25 to 40 w % of sodium phosphate, and (b) a hardener solution containing added epoxy silane or glycidyl silane of 2 to 10 w % on the basis of total hardener solution, the pH of which is controlled between 2 and 3, wherein 10 to 60 w % of the hardener solution being added to the main solution.

Surface-treated steel sheet coated with chromate film for fuel tanks and method of fabricating the same

A surface-treated sheet for fuel tanks includes a cold-rolled steel sheet with a low carbon content, a zinc or zinc-based alloy plating layer formed on the steel sheet, and a chromate film coated on the zinc or zinc-based alloy plating layer. The chromate film is formed from a chromate solution. The chromate solution includes a subject solution and an aqueous silane solution in an amount ranging from 5 to 50% by weight of the subject solution. The subject solution contains a chrome aqueous solution where the concentration of chrome is in the range of 5-50 g/l and the ratio of trivalent chrome to the chrome content is in the range of 0.4 to 0.8. Phosphoric acid in an amount ranging from 20 to 150% by weight with respect to the chrome content, fluoric acid in an amount ranging from 10 to 100% by weight with respect to the chrome content, colloidal silica having pH of 2-5 in an amount ranging from 50 to 2000% by weight with respect to the chrome content, and sulfuric acid in an amount ranging from 5 to 30% by weight with respect to the chrome content are mixed with the chrome aqueous solution. The aqueous silane solution contains 2-10 wt % of Epoxy-based silane and has a pH of 2-3. A resin coating layer is formed on one side or both sides of the chromate film. The resin coating layer is formed from a resin solution. The resin solution includes a phenoxy resin solution having a molecular weight of 25,000-50,000, colloidal silica of 10-20 phr with respect to the phenoxy resin content, and melamine resin of 2-15 phr with respect to the phenoxy resin content.

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Pohang, South Korea

Jae-Ryung Lee