Veoneer US, Inc.

Jacob Jay Yoder

Luis Fernando Sanchez

Demetri Stilianos

Floyd J Malecke

A method of assembling an electronic control unit comprises assembling a printed circuit board (PCB) substrate with a terminal carrier holding a plurality of terminal pins comprising a right angle bend into a housing using a rotational motion. The terminal carrier generally extends perpendicularly from the PCB substrate. A first end of each of the plurality of terminal pins is inserted into the PCB substrate and a second end of each of the plurality of terminal pins extends through the terminal carrier. The second ends of the plurality of terminal pins generally extend into one or more connector openings in one of four sides of the housing and the terminal carrier interlocks with the housing to hold the PCB substrate with the terminal carrier and the plurality of terminal pins in place.

ECU assembly with rotating PCB

A method of assembling an electronic control unit comprises assembling a terminal carrier holding a plurality of terminal pins into a housing using translational motions, inserting at least one comb tool through one or more connector openings until a plurality of beams of the comb tool are placed between the terminal carrier, a comb support feature, and a shoulder on an end of each of a plurality of terminal pins, and assembling a printed circuit board substrate to the plurality of terminal pins by inserting the end of each of the plurality of terminal pins into the printed circuit board substrate using a press fit.

Sealed ECU module housing with comb support

An apparatus includes a housing, a circuit board, a sealant and a baseplate. The housing may have a shelf and a flange along an open side. The circuit board may be (i) disposed on the shelf of the housing and inside the flange of the housing and (ii) secured to the housing. The sealant may be dispensed (i) through the open side of the housing and (ii) along a gap between the flange and the circuit board. The baseplate may be compressed to the housing thereby causing the sealant to flow between (i) the baseplate and the circuit board and (ii) the baseplate and the flange.

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Dundee, MI, United States of America

Jacob Jay Yoder