Gm Global Technolgoy Operations, Inc.

Jack M Gayney

Sen J Zhou

Alireza Fatemi

Hun J Kim

Huaxin Li

Patrick S Portell

Boris Iosifovich Burgman

Yilun Luo

Wenying Yang

John P Miller

Gregory Deneszczuk

Addison T Solak

Joseph Young-Long Chen

Yi Liu

Rebecca K Risko Cattell

Rebecca Risko

Eric Thomas Carlson

Xiaoqing Zeng

Martin G Foulkes

Jeffrey D Curtis

Kevin A Shipley

Angela P Willis

Azadeh Narimissa

Apoorva S Kelkar

Peng Shen

An electric motor including a motor casing, a shaft having an axis of rotation, a first end and a second end, a first main bearing for rotatably supporting the shaft at the first end within the motor casing, a second main bearing for rotatably supporting the shaft at the second end within the motor casing, and a grounding bearing for conducting a bearing current between the shaft and the motor casing.

Electric motor shaft grounding apparatus

A gear box having a carburized shaft and steel bearing assembly. The bearing includes an inner-race and an outer-race. The shaft includes a distal end surface extending perpendicularly from a shaft faying surface and a shaft annular beveled edge. The shaft faying surface is in intimate contact with the inner-race. The inner-race second annular face is coplanar with the distal end surface. The shaft annular beveled edge cooperates with the inner-race faying surface to define a half-V shaped groove. An annular weld joint is formed in the half-V shaped groove thereby joining the shaft to the inner-race. The outer-race includes a first width (W) and the inner-race includes a second width (W). Wis wider than Wby greater than 0 millimeters (mm) to about 10 mm.

High hardness steel race welded to a carburized steel shaft and a method of welding the same

A rotor grounding system for an electric machine includes a rotor including a shaft assembly configured to rotate about an axis. A housing supports the shaft assembly for rotation of the rotor. A bearing assembly has an outer circumference disposed against the shaft assembly. A discharge bar extends through at least a part of the bearing assembly. The bearing assembly has an inner circumference disposed against the discharge bar. A discharge circuit is defined between the rotor and the housing, where the discharge circuit extends through the bearing assembly and the discharge bar.

Rotor grounding system with sacrificial bearing

A bearing outer face construction system includes a bearing having a bearing outer race. The bearing outer race includes an outer race surface. At least one circumferential groove is recessed into the bearing outer race. An expanding member is received in the at least one circumferential groove. A housing receives the bearing having a gap between a housing inner face and the bearing outer race. The expanding member expands to radially extend across the gap into direct contact with the housing inner face to mitigate against motion between the bearing and the housing inner face.

Creep free and insulated bearing outer race construction

An electric machine grounding system with low impedance includes a rotor that has a shaft assembly and that is configured to rotate about an axis. The shaft assembly has a surface. A housing supports the shaft assembly for rotation of the rotor. A holder extends from the housing. A ground assembly is held between the holder and the shaft assembly and includes a plurality of strands that extend to the surface to ground the shaft assembly to the housing.

Rotor electrical grounding system

A sound reduction assembly includes a housing and a component supported via the housing. The component is movable relative to the housing. The sound reduction assembly includes a ring coupled to the component and the housing. The ring is configured to attenuate sound inducing vibrations in response to operation of the component. The ring includes a flange fixed relative to the housing to maintain a position of the ring relative to the component which maximizes attenuation of the sound in response to operation of the component. A method of utilizing a ring to attenuate sound inducing vibrations in response to operation of a component inside of a housing. A torque is selected to be applied to the ring. A stiffness of the ring is determined based on a stiffness-torque curve utilizing the selected torque to maximize attenuation of the sound. The ring is manufactured to meet the determined stiffness.

Sound reduction assembly, a ring configured to attenuate sound and a method

A bearing and shaft arrangement of an automobile vehicle electric drive unit includes a gearbox. A first electric motor within the gearbox is engaged with and axially rotates a first shaft within the gearbox. A second electric motor within the gearbox is engaged with and axially rotates a second shaft within the gearbox. A first roller bearing assembly supports the first shaft to a first structural member of the gearbox. A second roller bearing assembly supports the second shaft to the first structural member of the gearbox. A thrust bearing is positioned between the first roller bearing assembly and the second roller bearing assembly and directly contacts the first shaft and the second shaft in a drive mode and reacts a first axial load of the first shaft and a second axial load of the second shaft directed toward the first axial load.

Bearing and shaft arrangement for electric drive unit

A bearing assembly and method of installation. A ball bearing includes an outer race, an inner race, and a separate L-shaped sleeve. In one embodiment, the sleeve is comprised of an axially extending body and a radially extending flange. The axially extending body is configured to be located between an inner diameter of the inner race and a transmission shaft, and the radially extending flange is configured to be located between an inner side surface of the inner race and the transmission shaft. The L-shaped sleeve with splines makes it feasible to sequentially press fit both the inner race and the outer race of the ball bearing. The spline in the axially extending body of the sleeve can slip-fit with the transmission shaft, allowing for ease of assembly, and enabling a press-fit connection between the ball bearing outer race and housing. This arrangement can help reduce wear, particularly to the housing, and better control axial movement of the bearing assembly due to gear thrust load direction change during operation.

Bearing assembly and method of installation

A transmission includes a transmission housing, six co-planar gear sets, a first and second input shafts, an output member, a first and second countershaft, and six synchronizer assemblies. The six synchronizer assemblies are selectively engaged to establish one of at least eight forward speed ratios and one reverse speed ratio between the transmission input shaft member and the output member.

Dual input transmission

A speed target wheel includes an annular body portion and a plurality of gear teeth. The annular body portion consists of a plastic material and the plurality of gear teeth project from the annular body portion. Each of the plurality of gear teeth includes a base portion adjacent the annular body portion and a tip portion, where the base portion is integrally formed with the annular body portion and substantially comprises the plastic material, and where the tip portion includes a ferrous region integrally encompassed by the plastic material.

Plastic speed target wheel and method of manufacture

A piston assembly, which may be part of a concentric slave cylinder for use in an automatic transmission, is provided. The piston assembly includes a piston and a piston cylinder disposed adjacent to the piston and having portions forming a receiving slot. A piston guide is attached to the piston. The piston guide has a main body portion and an alignment protrusion extending from the main body portion. The alignment protrusion is disposed in the receiving slot of the piston cylinder. The alignment protrusion includes a main alignment portion and a spring lever. The spring lever is separated from the main alignment portion by a gap. Compressible material is disposed in the gap.

Anti-rotate attenuation device

An outer needle bearing race and thrust washer assembly provides improved lubrication for a pinion gear of a planetary gear assembly. The bearing race and thrust washer assembly are used in pairs with the bearing races disposed within the planet or pinion gear and the thrust washers disposed adjacent the end faces of the planet or pinion gear. Each assembly includes a cylindrical bearing portion having a crowned, i.e., convex, inner surface which is secured at one end to a thrust washer. The outside face of the washer includes a plurality of shallow radial channels or grooves. A plurality of oil passageways extend from the grooved surface of the washer to its opposite surface inside the cylindrical bearing portion.

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Wixom, MI, United States of America

Jack M Gayney