Uop Lcc

Jack Hurst

Linda Shi Cheng

Robert W Broach

Santi Kulprathipanja

James W Priegnitz

Michael H Quick

Scott E Commissaris

Darryl M Johnson, Sr

Binderless BaKX zeolitic adsorbents, methods for their production, and processes for their use in a liquid phase adsorptive separation process are provided. An adsorbent includes a binder-converted zeolite portion formed from x wt % kaolin clay binder and (100&#x2212;x) wt % unconverted Zeolite X with a silica:alumina molar ratio of about 2.5. The kaolin clay binder is in the range of about 10 to about 20 wt %. Ba and K occupy cationic exchangeable sites within the adsorbent. K is in the range of about 0.25 to about 0.9% by weight and Ba is greater than about 31.6% by weight of the binderless BaKX zeolitic adsorbent. Cornstarch may be added to the Zeolite X and kaolin clay binder to increase adsorbent macro-porosity and pore volume. Productivity of the adsorbent is improved decreasing process operating costs. The mechanical strength of the adsorbent is also improved.

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A zeolite X having (a) a Si/Al framework mole ratio in a range from 1.0 to 1.5; (b) a mean diameter not greater than 2.7 microns; and (c) a relative LTA intensity not greater than 0.35, as determined by x-ray diffraction (XRD). The relative LTA intensity is calculated as 100 times the quotient of a sample LTA XRD intensity divided by a reference XRD intensity of an LTA-type zeolite material. The intensities are summed for each LTA peak with Miller indices of (2 0 0), (4 2 0), and (6 2 2) at 7.27&#xb1;0.16&#xb0;, 16.29&#xb1;0.34&#xb0; and 24.27&#xb1;0.50&#xb0; 2&#x3b8;.

Aluminosilicate X-type zeolite compositions with low LTA-type zeolite

A zeolitic binder-converted composition comprising (a) a zeolite X composition having at least a first zeolite X having a mean diameter not greater than 2.7 microns, and a second zeolite X, wherein the second zeolite X is obtained by converting a binder material to the second zeolite X and the binder material is in a range from 5 to 50 wt % of the zeolite X composition; and (b) an unconverted binder material content, after conversion to the second zeolite X is complete, in a range from 0 to 3 wt % of the zeolite X composition. The zeolite X composition has an average Si/Al framework mole ratio in a range from 1.0 to 1.5, and a relative LTA intensity not greater than 1.0, as determined by x-ray diffraction (XRD).

Binder-converted aluminosilicate X-type zeolite compositions with low LTA-type zeolite

Binderless BaKX zeolitic adsorbents, methods for their production, and adsorptive separation using the adsorbents are provided. An adsorbent comprises a first Zeolite X having a silica to alumina molar ratio of from about 2.0 to about 3.0; a binder-converted Zeolite X wherein a ratio of the binder-converted Zeolite X to the first Zeolite X ranges from about 10:90 to about 20:80 by weight; and barium and potassium at cationic exchangeable sites within the binderless BaKX zeolitic adsorbent. Potassium ranges from about 0.9 wt % to about 1.5 wt % and barium ranges from about 30 wt % to about 34 wt % of the binderless BaKX zeolitic adsorbent.

Binderless zeolitic adsorbents, methods for producing binderless zeolitic adsorbents, and adsorptive separation processes using the binderless zeolitic adsorbents

A process for separating para-xylene from a mixture of Calkylaromatics comprises contacting the mixture of Calkylaromatics with a zeolitic binder-converted composition comprising (a) a zeolite X composition having at least a first zeolite X having a mean diameter not greater than 2.7 microns, and a second zeolite X, wherein the second zeolite X is obtained by converting a binder material to the second zeolite X and the binder material is in a range from 5 to 50 wt % of the zeolite X composition; and (b) an unconverted binder material content, after conversion to the second zeolite X is complete, in a range from 0 to 3 wt % of the zeolite X composition. The zeolite X composition has an average Si/Al framework mole ratio in a range from 1.0 to 1.5, and a relative LTA intensity not greater than 1.0, as determined by x-ray diffraction (XRD).

Para-xylene-separation with aluminosilicate X-type zeolite compositions with low LTA-type zeolite

Binderless BaKX zeolitic adsorbents, methods for their production, and processes for their use in a liquid phase adsorptive separation process are provided. An adsorbent includes a binder-converted zeolite portion formed from x wt % kaolin clay binder and (100-x) wt % unconverted Zeolite X with a silica:alumina molar ratio of about 2.5. The kaolin clay binder is in the range of about 10 to about 20 wt %. Ba and K occupy cationic exchangeable sites within the adsorbent. K is in the range of about 0.25 to about 0.9% by weight and Ba is greater than about 31.6% by weight of the binderless BaKX zeolitic adsorbent. Cornstarch may be added to the Zeolite X and kaolin clay binder to increase adsorbent macro-porosity and pore volume. Productivity of the adsorbent is improved decreasing process operating costs. The mechanical strength of the adsorbent is also improved.

Adsorbents and methods for the adsorptive separation of para-xylene from a mixture containing at least one other Caromatic hydrocarbon (e.g., a mixture of ortho-xylene, meta-xylene, para-xylene, and ethylbenzene) are described. Suitable binderless adsorbents (e.g., formulated with the substantial absence of an amorphous material that normally reduces selective pore volume), particularly those with a water content from about 3% to about 5.5% by weight, improve capacity and/or mass transfer. These properties are especially advantageous for improving productivity in low temperature, low cycle time adsorptive separation operations in a simulated moving bed mode.

Binderless adsorbents and their use in the adsorptive separation of para-xylene

Adsorbents and methods for the adsorptive separation of para-xylene from a mixture containing at least one other Caromatic hydrocarbon (e.g., a mixture of ortho-xylene, meta-xylene, para-xylene, and ethylbenzene) are described. Suitable adsorbents comprise small-crystallite-size zeolite X having an average crystallite size of less than 1.8 microns. The adsorbents may be binderless (e.g., formulated with the substantial absence of an amorphous material that normally reduces selective pore volume) to further improve capacity and mass transfer. These properties are especially advantageous for improving productivity in low temperature, low cycle time adsorptive separation operations in a simulated moving bed mode.

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Mobile, AL, United States of America

Jack Hurst