Stoody Company

Other

Jack Garry Wallin

Ravi Menon

Francis Louis Leclaire

Francis Louis LeClaire

Tim Barnhart

Francis Lewis LeClaire

Compositions for Chromium-free hardfacing welding consumables are provided that include between approximately 0.3% and approximately 1.5% Carbon, between approximately 0.2% and approximately 2.5% Manganese, between approximately 0.3% and approximately 1.3% Silicon, between approximately 1.3% and approximately 5.5% Boron, between approximately 1.0% and approximately 4.0% Nickel, between approximately 1.0% and approximately 6.0% of at least one of Titanium and Niobium, and between approximately 0.1% and approximately 2.0% Tungsten and/or Molybdenum. Additional welding consumable compositions and weld deposit compositions are also provided to provide hardfacing materials with little or no Chromium content.

Chromium-free hardfacing welding consumable

A weld deposit produced from a coated welding electrode for use in welding cast irons is provided by the present invention. Preferably, in one form of the present invention, the weld deposit composition comprises between approximately 54% and approximately 60% Nickel, between approximately 3.5% and approximately 5.5% Manganese, and between approximately 0.9% and approximately 1.4% Carbon. The weld deposit is preferably formed by using a coated welding electrode having a coating composition between approximately 0.3% and approximately 4.0% Magnesium and rare earth metals and oxides. The resulting weld deposit exhibits improved ductility, fracture toughness, and resistance to cracking.

Welding compositions for improved mechanical properties in the welding of cast iron

Chromium free hardfacing welding consumable

Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.

Abrasion and corrosion resistant alloy and hardfacing/cladding applications

Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.

Hard-facing alloys having improved crack resistance

Compositions for stainless steel weld overlays having enhanced wear resistance are provided by incorporating second phase Titanium Carbide (TiC) and/or Niobium Carbide (NbC) into matrices of various types of stainless steel such as 316L and 420. Preferably, TiC and NbC precipitates are formed in-situ during the weld overlay process while minimizing the amount of Carbon (C) going into solid solution in the matrix of the weld overlay.

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Scottsville, KY, United States of America

Jack Garry Wallin