Ahlstrom Machinery, Inc.

Andritz Inc.

Kamyr, Inc.

Andritz-ahlstrom Inc.

J Robert Prough

Bruno S Marcoccia

Richard O Laakso

R Fred Chasse

Joseph R Phillips

C Bertil Stromberg

Rolf C Ryham

Jan T Richardsen

Jerry R Johanson

Mark D Barrett

Brian F Greenwood

Louis O Torregrossa

John D Weston

Carl L Luhrmann

Victor L Bilodeau

J Wayne Chamblee

Ronald G Bain

Jay J Miele

Kaj Henricson

Ake Backlund

John F Bolles

Auvo K Kettunen

Aaron Leavitt

Tim Pease

Marco Marois

Pule Calderon

Michael D Fahey

William A Kerpka

Gary L McCarty

Vic L Bilodeau

Todd S Grace

Tim S Pease

Aaron T Leavitt

Jen T Richardsen

A vessel is constructed with (preferably substantially stationary) screen surfaces which minimize compaction of comminuted cellulosic fibrous material, and allow springback of the material, as it flows downwardly. A slurry of wood chips, sawdust, or pulp is passed downwardly past one or more screen surfaces, which have a number of parts, including at least a first perforated part through which liquid is extracted, and a substantially solid part substantially immediately adjacent and below the first part which has a step out to relieve compaction and allow springback of the material.

Extraction with compaction and springback considerations

A system and method for feeding comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester provide enhanced simplicity, operability, and maintainability by eliminating the high pressure transfer device conventionally used in the prior art. Instead of a high pressure transfer device the steamed and slurried chips are pressurized using a single vane slurry pump in series with a centrifugal slurry pump both of which are located at least thirty feet below the top of the treatment vessel and for pressurizing the slurry to a pressure of at least about 10 bar gauge.

Feeding comminuted fibrous material using high pressure screw and centrifugal pumps

A high pressure transfer device has a rotor mounted in a housing for rotation with respect to inlet and outlet ports and having through going pockets. The pockets have interior surface configurations substantially devoid of nooks, crannies, and related flow restrictions. This can be accomplished by providing inserts in the pockets, or by constructing the pockets so that there are substantially smooth interior wall tubes extending from one end of the rotor and the other and cooperating with an inlet and an outlet at the same time. Using the high pressure transfer device to feed wood chips or the like in a slurry using a high pressure transfer pump can result in flow through the rotor pockets that is more uniform by at least 5% compared to in conventional high pressure transfer devices.

High pressure feeder having smooth pocket in rotor

A system and method for feeding comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester provide enhanced simplicity, operability, and maintainability by eliminating the high pressure transfer device conventionally used in the prior art. Instead of a high pressure transfer device the steamed and slurried chips are pressurized using one or more slurry pumps located at least thirty feet below the top of the treatment vessel and for pressurizing the slurry to a pressure of at least about 10 bar gauge. A return line from the top of the digester may, but need not necessarily, be operatively connected to the one or more pumps and if connected to the pumps, the liquid in the return line may be cooled to a temperature at which it will not flash during handling. Recirculation loops may be established associated with one or all of the slurry pumps to facilitate startup. A static flow splitter may be provided to split the flow from the last pump to two or more digesters.

System for feeding comminuted fibrous material

High pressure feeder having restriction ramp in high pressure inlet

A drainer for a feed system for a cellulose digester has a substantially open and hollow inlet (devoid of a spiral flow imparter or a like flow restriction) and a substantially annular screen within an elongated housing having a flow direction between the housing inlet and outlet. The screen is slotted and the slots are at an angle &agr; between 5-90&deg; with respect to the flow direction, so as to minimize passage of cellulose material through the slots, or clogging of the slots.

In-line drainer enhancements

In a cellulose pulp handling vessel having a first diameter material storing or treating portion above a second diameter discharge which is at least 20% less than the first diameter, reduced compression of the material and reduced power requirements of an agitator (if used), compared to prior art constructions are provided. A first transition, preferably a substantially smooth interior surface substantially frusto-conical transition, is provided between the first and second diameters. A second single-convergent transition may be provided above the first transition. A rotating agitator with at least two arms and associated paddles may be mounted for rotation in the transition about a substantially vertical axis for agitating the material in the transition. If desired, the transition may be moved, such as with a vibrator or oscillator. The invention is particularly suitable for pulp digesters and impregnation vessels.

Method of handling comminuted cellulosic fibrous slurry in a cylindrical vessel

A feed system for a cellulose pulp treating vessel (such as a continuous digester) is not limited by the required L/W ratio of the pump feeding a wood chip slurry to a high pressure transfer device, the feed system may be kept at a low temperature to minimize flashing of liquid into steam, and a return conduit from the treatment vessel to the transfer device high pressure inlet may be eliminated. Some of the liquid is removed from the slurry just before the low pressure inlet to the transfer device, and/or just after the high pressure outlet, to reduce the L/W ratio of the slurry by at least 0.25, e.g. from 3.0:1 to 2.25:1 just before the low pressure inlet, and from, 7.0:1 to 5.0:1 substantially immediately after the high pressure outlet.

Feeding cellulose material to a treatment vessel

A feed system for a cellulose pulp treating vessel (such as a continuous digester) is not limited by the required L/W ratio of the pump feeding a wood chip slurry to a high pressure transfer device, the feed system may be kept at a low temperature to minimize flashing of liquid into steam, and a return conduit from the treatment vessel to the transfer device high pressure inlet may be eliminated. Some of the liquid is removed from the slurry just before the low pressure inlet to the transfer device, and/or just after the high pressure outlet, to reduce the L/W ratio of the slurry by at least 0.25, e.g. from 3.0:1 to 2.25:1 just before the low pressure inlet, and from 7.0:1 to 5.0:1 substantially immediately after the high pressure outlet.

Method of making a vessel assembly for handling comminuted cellulosic fibrous material

Chemical cellulose pulp is made from sawdust utilizing a static down-flow retention vessel. By adding steam and cooking liquor to a flow of sawdust a heated slurry, at a cooking temperature of about 250-350&deg; F., is produced. The heated slurry is, at superatmospheric pressure, moved downwardly in the static down-flow retention vessel while cooking temperature is maintained, for a time period of about 0.5-6 (preferably 1 to 3) hours, the slurry having a consistency of about 5-30%. At superatmospheric pressure, without significant reduction in pressure from the retention vessel, the slurry is cooled to well below cooking temperature by diffusing cooling liquid through it, as in a conventional pressure diffuser. The discharge from the retention vessel is preferably substantially solely gravity action (e.g. using a discharge with single convergence and side relief). Various mixing, diluting, thickening, steaming, and pumping devices are utilized in the system from initial steaming of the sawdust to passage into the top of the retention vessel.

Apparatus for pulping sawdust

In the feeding of a slurry of comminuted cellulosic fibrous material to a digester (continuous or batch) in the production of chemical pulp, one of the tanks used in the feed system (which preferably includes a high pressure feeder) may be eliminated without consequent loss of its function by providing a single tank with the combined functions of controlling the level of liquid in a slurrying conduit which supplies slurry to a slurry pump, and storing and substantially continuously supplying liquid to a make-up liquid pump connected to the digester. The single tank preferably surrounds the slurrying conduit and is substantially concentric, and in liquid communication, with it. A gap of 3-48 inches may be provided between the bottom of the conduit and a connection to the slurry pump. A screen or strainer may be provided in the gap, which is substantially surrounded by the tank. The return system from the low pressure outlet of the high pressure feeder to the slurrying device (like the conduit and tank surrounding it, or a conventional clip tube) may be devoid of one or more of an in-line drainer, level tank, centrifugal separator, and surge tank.

Chip feeding to a comminuted cellulosic fibrous material treatment vessel

Kraft pulp of increased strength and bleachability may be produced with decreased consumption of effective alkali, and at a lower H factor, by keeping the dissolved organic material (DOM) concentration low substantially through the entire kraft cook, including by extracting high DOM liquid from at least one part of a continuous digester and replacing it with much lower level DOM liquid. Existing pulp mills having two-vessel hydraulic, one-vessel hydraulic, or other systems may be retrofit to provide for extractions and additions of low DOM dilution liquor (including substantially DOM-free white liquor). Also, commercial size batch digesters (8 tons per day of pulp or more) can be operated with low DOM liquor to produce increased strength pulp. Using dilution with low DOM liquor also results in reduced H factor and effective alkali consumption, and increased bleachability.

Dissolved solids control in pulp production

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Saratoga Springs, NY, United States of America

J Robert Prough