Mqsemi Ag

Abb Schweiz Ag

Abb Research Ltd.

Abb Technology Ag

Iulian Nistor

Munaf Rahimo

Richard Bloch

Enea Bianda

Florin Udrea

Jan Vobecky

Gerold Knapp

Vinoth Sundaramoorthy

Chiara Corvasce

Marco Bellini

Umamaheswara Vemulapati

Maxi Andenna

Friedhelm Bauer

Franz Zurfluh

Marina Antoniou

Alexander Heinemann

Neophythos Lophitis

Martin Arnold

A Metal Oxide Semiconductor (MOS) cell design has traditional planar cells extending in a first dimension, and trenches with their length extending in a third dimension, orthogonal to the first dimension in a top view. The manufacturing process includes forming a horizontal channel, and a plurality of trenches discontinued in the planar cell regions. Horizontal planar channels are formed in the mesa of the orthogonal trenches. A series connected horizontal planar channel and a vertical trench channel are formed along the trench regions surrounded by the first base. The lack of a traditional vertical channel is important to avoid significant reliability issues (shifts in threshold voltage Vth). The planar cell design offers a range of advantages both in terms of performance and processability. Manufacture of the planar cell is based on a self-aligned process with minimum number of masks, with the potential of applying additional layers or structures.

Semiconductor device and method for producing same

A semiconductor device with an active transistor cell comprising a p-type first and second base layers, surrounding an n-type source region, the device further comprising a plurality of first gate electrodes embedded in trench recesses, has additional gate runners formed adjacent to the first base layer, outside the active cell, and contacting the first gate electrodes at the cross points thereof. The additional gate runners do not affect the active cell design in terms of cell pitch i.e., the design rules for cell spacing, hole drainage between the cells, or gate-collector capacitance, hence resulting in optimum low conduction and switching losses. The transistor cell and layout designs offer a range of advantages both in terms of performance and manufacturability, with the potential of applying additional layers or structures.

Semiconductor device layouts

In this patent application, a new Metal Oxide Semiconductor MOS planar cell design concept is proposed. The inventive power semiconductor includes a planar cell forming a horizontal channel and a plurality of trenches, which are arranged orthogonally to the plane of the planar cells. A second p base layer is introduced which extends perpendicularly deeper than the source region and laterally to the same distance/extent as the source region. Therefore, a vertical channel is prevented from forming in the trench regions while allowing the horizontal channels to form. This is extremely important in order to avoid significant issues (i.e. shifts in Vth) encountered in prior art IGBT designs. The new cell concept adopts planar MOS channel and Trench technology in a single MOS cell structure. The new design offers a wide range of advantages both in terms of performance (reduced losses, improved controllability and reliability), and processability (narrow mesa design rules, reliable planar process compatibility) and can be applied to both IGBTs and MOSFETs based on silicon or wide bandgap materials such as Silicon Carbide SiC. Furthermore, the device is easy to manufacture, because the inventive design can be manufactured based on a self-aligned process with minimum number of masks, with the potential of additionally applying enhancement layers and/or reverse conducting type of structures.

A semiconductor device with an active transistor cell comprising a p-doped first and second base layers, surrounding an n type source region, the device further comprising a plurality of first gate electrodes embedded in trench recesses, has additional fortifying p-doped layers embedding the opposite ends of the trench recesses. The additional fortifying layers do not affect the active cell design in terms of cell pitch i.e., the design rules for transistor cell spacing, or hole drainage between the transistor cells, but reduce the gate-collector parasitic capacitance of the semiconductor, hence leading to optimum low conduction and switching losses. To further reduce the gate-collector capacitance, the trench recesses embedding the first gate electrodes can be formed with thicker insulating layers in regions that do not abut the first base layers, so as not to negatively impact the value of the threshold voltage.

Semiconductor device and method for designing thereof

A thin non-punch-through semiconductor device with a patterned collector layer on the collector side is proposed. The thin NPT RC-IGBT semiconductor device has a collector layer with a pattern of p/n shorts, an emitter side structured as a functional MOS cell, a base layer arranged between the emitter and the collector sides, but without the use of a buffer/field-stop layer. A low doped bipolar gain control layer having a thickness of less than 10 &#x3bc;m may be used in combination with a short pattern of the collector to reduce the bipolar gain and achieve thinner devices with lower losses and high operating temperature capability. The doping concentration of the base layer and a thickness of the base layer are adapted such that the distance from the end of the electric field region to the patterned collector, at breakdown voltage, is less than 15% of the total device thickness.

Non-punch-through reverse-conducting power semiconductor device and method for producing same

Power transistors relying on planar MOS cell designs suffer from the 'hole drainage effect'; addition of an enhancement layer creates significant loss of breakdown voltage capability. The Fortified Enhanced Planar MOS cell design provides an alternative that uses enhancement layers, field oxides, and gate trenches without suffering from the loss of blocking voltage. A low doped P-type 'fortifying layer' reduces the high peak electric fields that develop in blocking mode in critical regions. The fortifying layer can be electrically biased through an additional electrical contact, which can be arranged at die level, not at transistor cell level. Due to the low dopant concentration of the fortifying layer, no additional MOS channels need to be formed, and the electrons will flow thru the non-inverted regions of the fortifying layer. The new design shows advantages in performance, ease of processing, and applicability.

Semiconductor device with fortifying layer

A power transistor layout structure is described that includes a planar cell with a planar gate electrode forming an horizontal MOS channel, and a plurality of trench recesses with gate electrodes, which are arranged at various angles to the longitudinal direction of the planar cells. This cell concept can adopt both planar MOS channels, and Trench MOS channels in a single MOS cell structure. As an alternative, the planar cell gate electrode may be grounded. The device is easy to manufacture based on a self-aligned process with minimum number of masks, with the potential of applying additional layers.

Trench planar MOS cell for transistors

A Metal Oxide Semiconductor (MOS) trench cell includes a plurality of main gate trenches etched in the semiconductor body. In conduction state, the main gate electrode forms vertical MOS channels on the short edges and at least on a portion of the long edges in a mesa of the semiconductor body between neighbouring trenches. The longitudinal direction of the main gate trenches is oriented at an angle between 45 degrees to 90 degrees compared to the longitudinal direction of the first main electrode contacts, in a top plane view. This design offers a wide range of advantages both in terms of performance (reduced losses, improved controllability and reliability) and processability (narrow mesa design rules) and can be applied to both IGBTs and MOSFETs based on silicon or wide bandgap materials such as silicon carbide SiC, zinc oxide (ZnO), gallium oxide (Ga2O3), gallium nitride (GaN), diamond.

Semiconductor device having a gate electrode formed in a trench structure

A termination region of an IGBT is described, in which surface p-rings are combined with oxide/polysilicon-filled trenches, buried p-rings and surface field plates, so as to obtain an improved distribution of potential field lines in the termination region. The combination of surface ring termination and deep ring termination offers a significant reduction in the amount silicon area which is required for the termination region.

Edge termination for semiconductor devices and corresponding fabrication method

The present invention relates to a method for determining an actual junction temperature (T) and/or an actual collector current (I) of an IGBT device, wherein the IGBT device has a main emitter (E) and an auxiliary emitter (E), comprising the steps of;

Method and apparatus for determining an actual junction temperature of an IGBT device

A system and method are provided for monitoring in real time the operating state of an IGBT device, to determine a junction temperature and/or the remaining lifetime of an IGBT device. The system includes a differential unit configured to receive a gate-emitter voltage characteristic of the IGBT device to be measured and to differentiate the gate-emitter voltage characteristic to obtain pulses correlating with edges formed by a Miller plateau phase during a switch-off phase of the IGBT device. The system also includes a timer unit configured to measure the time delay between the obtained pulses indicating the start and end of the Miller plateau phase during the switch-off phase of the IGBT device, and a junction temperature calculation unit configured to determine at least one of the junction temperature of the IGBT device and/or the remaining lifetime of the IGBT device based on the measured time delay.

System and method for monitoring in real time the operating state of an IGBT device

An insulated gate bipolar device is disclosed which can include layers of different conductivity types between an emitter electrode on an emitter side and a collector electrode on a collector side in the following order: a source region of a first conductivity type, a base layer of a second conductivity type, which contacts the emitter electrode in a contact area, an enhancement layer of the first conductivity type, a floating compensation layer of the second conductivity type having a compensation layer thickness t, a drift layer of the first conductivity type having lower doping concentration than the enhancement layer and a collector layer of the second conductivity type.

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Iulian Nistor