E.i. Dupont De Nemours and Company

E. I. Du Pont Nemours and Co.

Isidor Hazan

Robert John Barsotti

Basil V Gregorovich

Bruce Lyle Neff

Mitzie K Rummel

Robert R Matheson

Lech Wilczek

Jeffery W Johnson

Peter William Uhlianuk

Delson Jayme Trindade

Hisanori Omura

Ding-Yu Chung

Robert N Iacona

John David Nordstrom

Donald Albert Paquet, Jr

Stuart N Milligan

Patrick Henry Corcoran

Hasan Dindi

Joseph A Antonelli

Sape Kwesi Quashie

Larry F Nonemaker

Delson J Trindade

This invention relates to a method for forming a multi-layer coating on a vehicle body, comprised of applying primer coating, base coating, and clear coat layers in a wet-on-wet-on-wet manner, and simultaneously curing the applied three layers together in a single baking step. The primer layer comprises a film-forming binder comprising two acrylic polymers, the first being a caprolactone-modified branched acrylic polymer and the second being a caprolactone-modified linear acrylic polymer; and a crosslinking agent selected from aminoplast resin, blocked polyisocyanates, or mixtures thereof, wherein the composition is, essentially free of crosslinked nonaqueous dispersion resin particles or crosslinked microgel resin particles or both. The resulting multi-layered coating has excellent aesthetic appearance, strike-in resistance, chipping resistance, sag resistance, and film build even when formed in a three wet layered application method.

Method of forming multi-layer coating films on automobile bodies without a primer bake

Method of forming multi-layer coating on automobile bodies without a primer bake

This invention relates to a method for forming a multi-layer coating, comprising sequentially applying a layer of primer coating composition, a layer of base coat composition, and a layer of clear coat composition on an automotive substrate in a wet-on-wet-on-wet manner, and simultaneously curing the applied three layers together in a single baking step. The primer surfacer comprises a film forming binder, a volatile organic liquid carrier, and pigment(s); and the binder contains about (a) 40 to 95% by weight of a caprolactone-modified highly branched acrylic polymer having a hydroxyl and/or carboxyl monomer content, all or part of which has been reacted with caprolactone, of about 1 to 65% by weight and a weight average molecular weight of about 10,000 to 150,000; and (b) 5 to 60% by weight of an aminoplast resin crosslinking agent. The composition is essentially free of crosslinked nonaqueous dispersion resin particles or crosslinked microgel resin particles or both. The resulting cured multi-layered coating has excellent aesthetic appearance, strike-in resistance, chipping resistance, sag resistance, and film build even when formed in a three wet layered application method.

Method of forming a multi-layer coating on automobile bodies without a primer bake

Acrylosilane polymers containing vinyl silanes are prepared by copolymerizing vinyl alkoxy silane monomers predominantly with, or in the alternative, only with acrylate monomers. The polymer so prepared can be used as the main component in the acid etch resistant solvent borne coating compositions and in particular in clear coating compositions for clear coat/color coat finishes for automobiles and trucks.

Preparation and use of crosslinkable acrylosilane polymers containing vinyl silane monomers

A curable coating composition comprising functionalized oligomer components i and ii which cross-link at cure to form a three-dimensional network having chains of substantially uniform, controllable molecular weight between cross-links; oligomers i and ii having weight average molecular weights not exceeding about 3,000, a polydispersity for (i) not exceeding about 1.5, and functionalities that react with one another to cross-link i and ii at cure to yield coatings with an excellent balance of hardness and mar resistance.

Mar-resistant oligomeric-based coatings

The present invention provides for an etch and mar resistant low VOC clear coating composition most suitable for use as a top clear coat in multi-layered OEM or refinish automative coatings. The coating composition includes isocyanate, silane and melamine components. The isocyanate component includes an aliphatic polyisocyanate. The composition may be formulated as a two-pack or one-pack coating composition, wherein the isocyanante functionalities are blocked with a blocker such as a mono-alcohol.

High solids acid etch resistant clear coating composition

The present invention is directed to low VOC curable coating compositions suitable for use in various mar and etch resistant coatings, such as in automotive coatings. The binder of the composition includes silicon/hydroxyl and cross-linking components. The silicon/hydroxyl component includes one or more reactive oligomers having linear or branched cycloaliphatic moiety and at least two functional groups with at least one being a silane or silicate group, the remaining being a hydroxyl group. Applicants have unexpectedly discovered that by including silane or silicate functionalities in these reactive oligomers, the solids level of the composition can be significantly increased at reduced composition viscosities. As a result, such high solids low VOC compositions can be readily applied by conventional application means, such as by spraying.

Silicon reactive oligomers and coating compositions made therefrom

The present invention is directed to a low gloss crosslinkable coating composition that produces a low gloss coating upon cure. The crosslinkable composition includes a binder component and a crosslinking agent. The binder component includes a combination of at least two partially compatible crosslinkable components retained in an evaporable medium, such that the low gloss coating exhibits a 60&deg; specular gloss that is at least 5% lower than gloss of coatings from coating compositions containing any one of the crosslinkable components. The low gloss coating composition of the present invention is especially suited for OEM and refinish automotive coating applications, such as automotive fenders and automotive side boards, typically used in sport utility vehicles.

Low gloss crosslinkable coating compositions

The invention is directed to a process for making a reactive silane oligomer having low polydispersity, viscosity and volatility. The process utilizes reacting unsymmetrical difunctional silane monomers with water, diol monomers, or a combination thereof to make the reactive silane oligomer. The unsymmetrical difunctional silane monomers are with silane reactive groups having significantly different reactivities. Use of such reactive silane oligomers results in multi-component coating compositions having high miscibility, low VOC, low viscosity and high percentage of solids.

Process for producing reactive silane oligomers

A sprayable coating composition that contains at least one soluble film-forming silicon-containing compound having, on average, more than one fuctionalized silicon group, a volatile organic carrier, a polymer microparticle component, and a catalyst; a substrate coated with the composition; a process for coating the substrate to provide a protective finish; the finish-protected substrate; certain oligomeric compounds and a process therefor.

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Southfield, MI, United States of America

Isidor Hazan