Kawasaki Jukogyo Kabushiki Kaisha

Sumitomo Cement Co., Ltd.

Sumitomo Osaka Cement Co., Ltd.

Maruo Calcium Company Limited

Isao Hashimoto

Mikio Murao

Katsuji Mukai

Norio Yokota

Nichitaka Sato

Shozo Kanamori

Chikanori Kumagai

Toshiyuki Ishinohachi

Masahiro Uchida

Tosuke Kinoshita

Susumu Uchiyama

Tatsuya Watanabe

Hideho Hayashi

Hiroshi Ueda

Kanzaburo Sutoh

Seisuke Sawamura

Yuji Yamamoto

Tsuneichi Shitara

Mitsunari Ichikawa

Hiroshi Soma

Jun Tatebayashi

Mikio Aoyama

An apparatus for manufacturing cement clinker is disclosed in which raw material powder of cement pre-heated and partially pre-calcined by a pre-heating unit such as a suspension pre-heater (or a provided pre-calciner') is charged into a granulating furnace as to be granulated, thus-obtained granulated material is charged into a sintering furnace as to be sintered, and the sintered material is cooled and recovered by a cooling unit, the apparatus having a granulating furnace so that the granulating performance of the granulating furnace is improved. A fuel supply unit for forming a local hot region is disposed immediately above a porous perforated distributor disposed in the throat portion between the granulating furnace and the sintering furnace so that the granulating furnace is formed into a jet fluidized bed structure, the lower portion of the granulating furnace has an inverse frustum of circular cone (a cone portion) so formed as to cause the granulated material to form a downward moving bed, and raw material powder of cement is blown through the side wall of the cone portion, and it is sufficiently dispersed in the moving bed before it reaches the local hot region.

Apparatus for manufacturing cement clinker

An apparatus for sintering a cement clinker in which preheated powdered raw materials are granulated and sintered in a single fluidized bed granulating and sintering furnace. The apparatus includes a first classifying station having a discharging grooved portion extending from the fluidized bed furnace to an opening in a radial direction and communicating with a gas distributor. The space above the discharging grooved portion diverges from the opening to a fluidized bed upstream of the gas distributor so that the total velocity of air blown through the opening and from nozzles in the discharging groove is constant. A second classifying station is in communication with the opening for blowing back small particles to the fluidized bed. In a third classifying station, a discharge chute is connected to a fluidized bed cooling unit for quenching granulated and sintered clinker while small particles are blown back to the granulating and sintering furnace.

Sintering method of cement clinkers and sintering apparatus of the same

A method of sintering cement clinker is provided including the steps of introducing raw material for cement to a spouted fluidized bed granulating furnace which includes a perforated distributor having a plurality of nozzle holes; passing fluidizing gas through at least one of the plurality of nozzle holes into the spouted fluidized bed granulating furnace while simultaneously blowing classifying gas at a selected flow velocity that is different from the flow velocity of the fluidizing gas into the spouted fluidized bed granulating furnace through a dropping port arranged facing and between the fluidized bed of the spouted fluidized bed granulating furnace and in communication with a fluidized bed sintering furnace; granulating the raw material in the spouted fluidized bed granulating furnace; discharging granules formed in the spouted fluidized bed granulating furnace into the fluidized bed sintering furnace while classifying the granules with the classifying gas; and sintering the granules injected into the fluidized bed sintering furnace through the dropping port.

Method and apparatus for sintering cement clinker

An apparatus for sintering cement clinker with a spouted fluidized bed granulating furnace and a fluidized bed sintering furnace is provided which includes a perforated distributor having a multiplicity of nozzle holes through which gas for granulating injected raw material for cement while spouting and fluidizing the same is introduced; a dropping port through which granulated raw material for cement is discharged and which is disposed to face a spouted fluidized bed, wherein classifying gas is introduced through the dropping port at a classifying flow velocity which is selected to be different from a flow velocity of gas to be introduced through the multiplicity of nozzle holes into the spouted fluidized bed granulating furnace, and means is provided therein to discharge the granulated raw material for cement while classifying the same by using the effect of the classifying gas which is introduced through the dropping port; and an injection chute for injecting the granulated raw material for cement from the dropping port to the fluidized bed sintering furnace.

An apparatus for manufacturing cement clinker is disclosed in which raw material powder of cement pre-heated by a pre-heating unit such as a suspension pre-heater and pre-calcined by a calciner is charged into a granulating furnace as to be granulated, thus-obtained granulated material is charged into a sintering furnace as to be sintered, and the sintered material is cooled and recovered by a cooling unit, the apparatus having a granulating furnace so that the granulating performance of the granulating furnace is improved. A fuel supply unit for forming a local hot region is disposed immediately above a porous perforated distributor disposed in the throat portion between the granulating furnace and the sintering furnace so that the granulating furnace is formed into a jet fluidized bed structure, the lower portion of the granulating furnace has an inverse frustum of circular cone (a cone portion) so formed as to cause the granulated material to form a downward moving bed, and raw material powder of cement is blown through the side wall of the cone portion, and it is sufficiently dispersed in the moving bed before it reaches the local hot region.

Materials such as cement clinker are crushed by utilizing a crushing apparatus including a vertical roller mill provided with a rotatable table and a plurality of rollers and a distributing device for distributing materials preliminarily crushed by the vertical roller mill. The materials to be crushed is fed into the vertical roller mill, the materials are crushed between the table and the rollers by a pressing force applied to the rollers and substantially the whole amount of the crushed materials is then taken out from the vertical roller mill and conveyed to the distributing device. The crushed materials once conveyed to the distributing device is returned partially as they are to the vertical roller mill and again crushed together with the materials newly fed into the vertical roller mill. The materials are returned to the vertical roller mill by about 20% or more in weight ratio with respect to the newly fed materials when cement clinker is utilized as the materials to be crushed. The returning amount of the crushed materials are controlled in accordance with a power consumption of the rotatable table of the vertical roller mill, and the pressing force of the rollers is controlled in accordance with a power consumption of the rotatable table of the vertical roller mill. The crushed materials are fed to a tube mill installed downstream the vertical roller mill for carrying out a secondary crushing operation.

Crushing apparatus and crushing method

An apparatus for preheating a granular material having a suspension preheater including a plurality of stages of cyclones arranged above a calcination furnace such that the granular material is preheated by waste gas from the calcination furnace as the granular material passes through the suspension preheater. The apparatus has a precalciner of fluidized-bed type or spouted-bed type connected, in place of a duct used in conventional apparatus, between a collecting cyclone directly connected to be calcination furnace and a first cyclone constituting the most downstream stage.

Apparatus for preheating granular material

A vertical mill, a classifier for the mill, and a controller for the classifier. The vertical mill includes a casing having a top plate, and the classifier is adjacent the top plate. Beneath the top plate, upon which impinges an upwardly moving gas and powdery material being supplied from the lower portion of the casing, are provided a plurality of rotary blades or rotary rods which have a vertical axis of rotation. A gap is provided between the rotary blades and the top plate, and an annular impingement member is suspended from the top of the casing to outwardly surround the plurality of rotary blades in such a way as to shield the gap. Further, an opening is provided adjacent the impingement member through which a portion of the gas and powdery material pass. The controller of the classifier includes means for adjusting the opening through which the powdery material passes. A collecting device is provided for collecting powdery material from the classifier, including a detector for detecting the distribution of the particle sizes of the powdery material received by the collecting device and giving an output related to the distribution. A mechanism for adjusting the flow area of the opening in response to the output is also provided.

Classifier and controller for vertical mill

A roller mill according to this invention includes a base and a table supported on the base, the table being adapted to be rotated on a generally vertical axis. The table has an annular groove formed in its top surface, the groove having a semicircular cross section. At least one roller is supported by the base above the table, each roller being rotatable on an axis which intersects with the vertical axis of the table. Each roller has an arcuate peripheral portion which forms part of a circle of curvature in cross section. The roller and the table rotate on their respective axes, and they are adapted to compress and mill material in the groove betweem them, a clearance which receives the material being formed between the peripheral portion of the roller and the groove. The roller has a wider axial dimension on the side which is inward radially of the table from a radial plane of the roller, this plane passing through the center of the circle of the peripheral part of the roller, than the axial dimension on the outward side of the table.

Vertical roller mill

A roller mill according to this invention includes a table adapted to be rotatably driven on a substantially vertical axis. The table is adapted to receive the material to be milled in a central area around the axis. The table has a substantially horizontal upper surface, and an annular groove is formed in the upper surface radially outwardly from the central area. The groove has a curved bottom surface. A least one roller is provided having an axis of rotation which is above the upper surface of the table and substantially intersects the table axis. The roller extends into and rolls in the groove and has an outer peripheral surface which is curved in cross section. The mill when in use has the table and the roller rotated, and the material extends into a clearance space formed between the peripheral surface of the roller and the bottom surface of the groove. The table has an annular overhang on the upper surface thereof adjacent the outer periphery of the groove to throttle the movement of the material out of the clearance space.

Growing community of inventors

Akashi, Japan

Isao Hashimoto