Baker Hughes Corporation

Ines Rex

Joerg Lehr

Keven O'Connor

Steve Rosenblatt

Detlev Benedict

A self energizing structure can function as a centralizer or as a seal when allowed to spring out after a retainer is moved away from an overlying position for run in to protect the structure. Segments extend from a common base ring and are radially offset during run in. Alternating segments have landing surfaces on opposed ends such that on release of the structure the intervening segments land on such surfaces to form a cohesive single layer with all segments circumferentially aligned and against a surrounding tubular or the borehole wall. The structure is held retracted with a bi-directionally movable sleeve operable in a variety of ways from the surface. Internally the sleeve has splines to push the segments with the landing surfaces back so that the structure can collapse back into the sleeve for removal. Structures can be stacked and used as centralizers with alternating segments removed.

Self-energized seal or centralizer and associated setting and retraction mechanism

A downhole assembly includes a wave seal packer including a wave portion having a wave form shape in an un-expanded condition. The wave portion configured to radially encircle a tubular with alternating and interconnected uphole and downhole portions. The packer having a substantially uniform internal radius in the un-expanded condition.

Downhole assembly

A tubular string is advanced with a bottom hole assembly as the hole is drilled and reamed in a desired direction with the aid of directional drilling equipment adjacent the bit. When the advanced tubular forms the desired lap to the existing tubular, the assembly can be configured to cement the tubular and expansion can then be accomplished to fill the annular space and enhance the cement bonding. The expansion equipment can create a bottom bell on the expanded tubular and expand the top end into a bell of the existing tubular so that a monobore is created as the process is repeated with each added string. Numerous variations are contemplated for each single trip including but not limited to the direction of expansion, whether cementing or expansion occurs first, reforming folded tubing in the hole as well as the nature of the expansion tool and pressure control when drilling.

One trip casing or liner directional drilling with expansion and cementing

The seal has a base ring that expands with the underlying supporting tubular. Extending from the base ring is a pleated structure with segments folded over each other so that the run in shape is small and up against the supporting tubular for run in. The pleated segments can have internal stiffeners that also add a bias radially outwardly when the structure is freed to move in that direction. A retaining band keeps the assembly retracted until tubular expansion defeats the band to allow the unitary structure to move out radially to the wellbore or surrounding tubular. The pleated portion unfolds and spans outwardly from the base ring to retain pressure differential in one direction while allowing fluid flow in the opposite direction. The assembly can be attached to a swage device so that pressure from above can drive one or more swage members to expand a tubular.

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Lehrte-Arpke, Germany

Ines Rex