Delphi Technologies, Inc.

Ilya Lisenker

Patrick Neil Hopkins

William Charles Kruckemeyer

Saiman Lun

Michael Leslie Oliver

Richard Edward Longhouse

Randall L Hofmann

Eric Lee Jensen

John David Fehring

Venkatasubramanian Ananthanarayanan

Thomas Allen Baudendistel

Alexander Apostolos Alexandridis

Michael William Hurtt

Frank M Robinson

Sohrab Sadri Lonbani

John H Muhlenkamp

James A Morgan

A controlled damper assembly includes a controlled-damper-assembly piston, a controlled-damper-assembly piston rod attached to the piston, an insulated wire, and an electrical connector. The insulated wire is positioned in the piston rod, has a first end operatively connected to the piston, and has a second end. The electrical connector has a first connection terminal electrically connected to the second end of the insulated wire and has a second connection terminal electrically connected to the piston rod. An example, without limitation, of a controlled damper assembly is a magnetorheological damper assembly.

Controlled damper assembly with isolated electrical connection

A suspension damper including a tube and a damping piston assembly disposed within the tube and slidably mounted therein for reciprocal movement in the tube. The suspension damper also includes a piston rod extending through the tube and connected to the damping piston assembly, a rod guide assembly closing a bottom end of the tube, and a rebound cut-off disk and spring suspended in the tube between the rod guide assembly and the damping piston assembly and cooperating with the damping piston assembly to provide a rebound cut-off effect between the rebound cut-off disk and the damping piston assembly. The rebound cut-off disk and spring have specific gravities that are greater than the specific gravity of the fluid in the tube, such that the disk and the spring sink in the fluid.

Monotube strut with rebound cut-off feature

The invention provides a magnetorheological piston and damper assembly. The piston includes a piston body including at least one bypass port and an annular gap formed therein. The bypass port is in fluid communication with the annular gap. The bypass port includes a longitudinal portion extending substantially parallel to a piston longitudinal axis, and a bend portion extending substantially away from the longitudinal axis. The annular gap is spaced apart from the longitudinal portion and extends substantially parallel to the piston longitudinal axis. During operation, fluid flows through the bypass port and annular gap. The damper assembly includes a rod and a housing including the fluid carried therein. The piston is slidably carried in the housing and operably attached to the rod.

Magnetorheological piston and damper assembly

A magnetorheological piston includes a body having a substantially magnetically energizable passageway and a substantially magnetically non-energizable passageway. The substantially magnetically non-energizable passageway has a valveless passageway throat and has a flow cross-sectional area which has a minimum at the passageway throat and which is larger away from the passageway throat. A magnetorheological damper includes a cylinder and the above-described magnetorheological piston, wherein the piston is positioned in, and slideably engages, the cylinder.

Magnetorheological piston and damper

A suspension damper including a tube and a damping piston assembly disposed within the tube and slidably mounted therein for reciprocal movement in the tube. The suspension damper also includes a piston rod extending through the tube and connected to the damping piston assembly, a rod guide assembly closing a top end of the tube, and a rebound cut-off disk and spring suspended in the tube between the rod guide assembly and the damping piston assembly and cooperating with the damping piston assembly to provide a rebound cut-off effect between the rebound cut-off disk and the damping piston assembly. The rebound cut-off disk and spring have specific gravities that are less than the specific gravity of the fluid in the tube, such that the disk and the spring are floatable in the fluid.

MR damper with rebound cut-off feature

A magnetorheological piston includes a magnetorheological-piston coil and a magnetorheological-piston core. The magnetorheological-piston coil has a longitudinal axis. In one expression, the magnetorheological-piston core includes at least two separate core pieces, wherein each of the core pieces is a powder-metal core piece, and wherein the coil is positioned to circumferentially surround at least a portion of at least one of the core pieces. In another expression, the magnetorheological-piston core includes separate upper core, center core, and lower core pieces. The center core piece is located longitudinally between the upper core and lower core pieces and has a circumferential surface positioned radially inward from the inner-diameter portion of the coil. The coil is longitudinally positioned between the upper core and lower core pieces. In one example, each of the upper core, center core, and lower core pieces is a powder-metal core piece.

Magnetorheological piston having a core

Magneotorheological piston and damper

A magneto-rheological (&ldquo;MR&rdquo;) damper having a damper body tube containing an MR fluid. A piston assembly is disposed in the damper body tube and forms an annular flow gap between the piston assembly and the damper body tube. The piston assembly has a piston core containing ferrous material and an electromagnetic coil mounted on the piston core for generating a magnetic field. The damper further includes a ferromagnetic member positioned outside of the damper body tube substantially adjacent the piston assembly for providing at least a part of a magnetic flux return path for the magnetic field.

Magneto-rheological damper with ferromagnetic housing insert

A piston rod for use in a magnetorheological dampening device having a surface finish that renders the device resistant to wear at the elastomeric seal/piston rod interface. The piston rod has a surface finish of Ra<0.065 &mgr;m and &Dgr;a&lE;1.4&deg;, as measured using a Gaussian filter with a 0.08 mm cut-off length. There is further provided a method of achieving the surface finish, including rotating the piston rod while moving an abrasive tape against the outer surface of the rod.

Piston rod surface finish requirement for MR dampening devices

An improved magneto-rheological (&ldquo;MR&rdquo;) fluid damper includes a damper cylinder containing a volume of MR fluid. The cylinder includes an inner surface. A piston assembly is disposed in the cylinder and has an outer surface in slidable contact with the cylinder inner surface. The piston assembly includes a flow gap formed thereabout and an external coil surrounding a portion of the cylinder, the external coil capable of generating a magnetic field across at least a portion of the flow gap.

Magneto-rheological damper with an external coil

A piston assembly for use with an MR fluid damper. The piston assembly has a piston core and a flux ring positioned in a desired alignment with the piston core so that the flux ring forms an annular flow gap the piston core. The flux ring is secured to the piston core in the desired alignment by a plurality of projections extending across the flow gap between an inner surface of the flux ring and an outer surface of the piston core. The projections are molded through flux ring holes intersecting the inner and outer surfaces of the flux ring. A method for making the piston assembly is also described and claimed.

Magneto-rheological fluid damper piston-flux ring attachment

A damper body for a magnetorheological (MR) damper and associated methods of forming the damper body. The damper body is formed of a base material, such as a steel, and is coated with an abrasion-resistant layer comprising chromium. The layer of chromium provides a sliding wear surface for sliding contact with a reciprocating piston. To avoid high-stress abrasive wear over the expected service life of the magnetorheological damper, the layer of chromium has a minimum thickness greater than or equal to a minimum thickness of about 8 &mgr;m. In other embodiments, before applying the abrasion-resistant layer of chromium, the damper body is coated with a layer of a hard coating material having a hardness greater than the hardness of the base material. The effective hardness of the damper body is a composite of the respective hardnesses of the base material comprising the damper body and the layer of hard coating material. The thickness of abrasion-resistant layer of chromium is chosen in direct relation to the effective hardness.

Magnetorheological dampers with improved wear resistance

An improved magnetorheological fluid damper is provided which effectively provides a smooth transition, without a sharp break in the damper force/velocity curve, between very low damping forces near zero damper velocity to higher damping forces at higher piston velocities while maintaining desirable maximum force levels. The damper includes a piston assembly, including a magnet assembly and a flow gap extending through the piston assembly to permit fluid flow between the chambers. The force/velocity optimization feature includes at least one groove open to the flow gap, formed in a non-magnetic portion of the piston and positioned in series with a part of the flow gap in a magnetic circuit generated by the magnet assembly and dimensioned/sized to permit fluid flowing the passage to experience a magnetorheological effect less than a magnetorheological effect experienced by fluid flowing through the flow gap but not through the groove.

Magnetorheological fluid damper tunable for smooth transitions

A magneto-rheological damping device comprises a core element for carrying a magnetic flux and a magnetic flux generator positioned adjacent to a portion of the core element and operable to generate a magnetic flux in the core element. A sleeve is positioned over the core element and magnetic flux generator and includes a plurality of protrusions extending generally radially outwardly from a center of the core element. A flux ring surrounds the core element and sleeve and defining a passage between flux ring and core element for the flow of a magneto-rheological fluid. The sleeve protrusions are configured to engage the flux ring and secure the flux ring in a concentric position around the core element and sleeve.

Apparatus and method for a magneto-rheological (MR) damping device

A vehicle suspension damper assembly is provided which includes a cup member with a threaded opening formed therein. A piston rod includes a threaded portion, which is engaged in the threaded opening. An electrical connector including a terminal portion is received in an opening formed in the piston rod. The threaded engagement between the piston rod and the cup member is a predetermined length that reduces deflection of the cup member to reduce transfer of load to the terminal portion of the electrical connector.

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Miamisburg, OH, United States of America

Ilya Lisenker