Molex Corporation

IIya Makhlin

Igor Grois

Malcolm H Hodge

Maurice X Sun

Barbara Grzegorzewska

Sammy Ali

A ferrule for connecting a optical fiber to a mating optical fiber or an item of network gear includes a guide hole having a consistent first dimension in a first region and a larger dimension in a second region. A guide or alignment pin inserted through the guide hole forms a locational or sliding fit with the guide hole in the first region and a loose fit in the second region, allowing the ferrule to rock through the angle formed by the dimension of the second region. Rocking the ferrule through this angle closes the lossy air gap formed by end-face tilt resulting from imperfect polishing of the face of the ferrule and decreases insertion loss.

Ferrule with tilt correction

A method of cross-connecting or reorganizing individual optical fibers of a plurality of fiber optic ribbons include the steps of providing a substrate having an adhesive thereon with a mixing zone within the boundaries thereof. A plurality of individual optical fibers are routed onto the substrate to form a plurality of fiber optic input ribbons, reorganizing the fibers in the mixing zone, and forming a plurality of fiber optic output ribbons. At least some of the output ribbons have fibers from more than one of the input ribbons. The input and output ribbons are coated on the substrate outside the mixing zone to hold the routed fibers in ribbon form, leaving at least portions of the fibers in the mixing zone uncoated. The coated ribbons are stripped from the substrate with the uncoated fibers from the mixing zone being loose. A holding device is placed about at least the uncoated loose fibers between the input and output ribbons.

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Wheeling, IL, United States of America

IIya Makhlin