Element Six Gmbh

Igor Yurievich Konyashin

Bernd Heinrich Ries

Frank Friedrich Lachmann

Hauke Hinners

Daniel Hlawatschek

A cemented carbide body is provided with improved resistance to mechanical fatigue. The cemented carbide body comprises tantalum in the binder matrix material. The tantalum content is between 1.5 weight per cent and 3.5 weight per cent of the binder content. The binder comprises tantalum-containing inclusions having a mean largest linear dimension of no more than 80 nm

Cemented carbide material

A method of fabricating a cemented carbide article by additive manufacturing, and a granular material are disclosed. A precursor material is provided that comprises granules, the granules comprising carbide grains and a binder comprising any of cobalt, nickel and iron. Each granule has a density of at least 99.5% of the theoretical density and the granules of the precursor material have a mean compressive strength of at least 40 megapascals (MPa). An additive manufacturing process is used to manufacture the article by building up successive layers of material derived from the precursor material.

Method of manufacturing a cemented carbide material

A method for coating a body includes providing a plurality of granules in which each granule includes silicon (Si), carbon (C), chromium (Cr) and an iron group metal. The relative quantities of the Si, C and Cr are such that a molten phase will form at a melting temperature of less than 1,300 degrees Celsius when a threshold quantity of the iron group metal is accessible to the Si, C and Cr. A second source of the iron group metal is also provided. A combination of the granules and the second source is formed such that the threshold quantity of the iron group metal will be accessible to the Si, C and Cr. The granules and the second source are heated to the melting temperature to form the molten phase in contact with the body. The heat is then removed to allow the molten phase to solidify.

Method of coating a body, granules for the method and method of making granules

A cemented carbide material comprising tungsten carbide grains, the content of tungsten carbide in the cemented carbide material being at least 75 weight percent and at most 95 weight percent. The cemented carbide material comprises a binder phase comprising any of cobalt, iron, or nickel, and nanoparticles. The nanoparticles include material according to the formula CoWC, where x is a value in the range from 1 to 7, y is a value in the range from 1 to 10 and z is a value in the range from 0 to 4. The nanoparticles have a mean grain size of no more than 10 nm and at least 10 percent of the nanoparticles have a size of at most 5 nm. The volume percent of the tungsten carbide grains having a grain size of no more than 1 &#x3bc;m is less than 4 percent. A method for producing the cemented carbide material is also disclosed.

Cemented carbide material and related producing method

A polycrystalline diamond composite compact element comprises a body of polycrystalline diamond material and a cemented carbide substrate bonded to the body of polycrystalline material. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material comprising an alloy of Co, Ni and Cr. The tungsten carbide particles form between 70 weight percent and 95 weight percent of the substrate. The binder material comprises between about 10 to 50 wt. % Ni, between about 0.1 to 10 wt. % Cr, and the remainder weight percent comprising Co. The size distribution of the tungsten carbide particles in the substrate has fewer than 17 percent of the carbide particles with a grain size of equal to or less than about 0.3 microns, between about 20 to 28 percent of the tungsten carbide particles having a grain size of between about 0.3 to 0.5 microns; between about 42 to 56 percent of the tungsten carbide particles having a grain size of between about 0.5 to 1 microns; less than about 12 percent of the tungsten carbide particles being greater than 1 micron; and the mean grain size of the tungsten carbide particles is about 0.6+0.2 microns.

Polycrystalline diamond composite compact elements and methods of making and using same

Cemented carbide material comprising tungsten carbide (WC) material in particulate form having a mean grain size D in terms of equivalent circle diameter of at least 0.5 microns and at most 10 microns, and a binder phase comprising cobalt (Co) of at least 5 weight per cent and at most 12 weight per cent, W being present in the binder at a content of at least 10 weight per cent of the binder material; the content of the WC material being at least 75 weight per cent and at most 95 weight per cent; and nanoparticles dispersed in the binder material, the nanoparticles comprising material according to the formula CoxWyCz, where X is a value in the range from 1 to 7, Y is a value in the range from 1 to 10 and Z is a value in the range from 0 to 4; the nanoparticles having a mean particle size at most 10 nm, at least 10 per cent of the nanoparticles having size of at most 5 nm; the cemented carbide material having a magnetic coercive force in the units kA/m of at least &#x2212;2.1XD+14.

The present invention relates to a cemented carbide article comprising a core of metal carbide grains and a binder selected from cobalt, nickel, iron and alloys containing one or more of these metals and a surface layer defining an outer surface for the article, the surface layer comprising 5 to 25 weight percent of tungsten and 0.1 to 5 weight percent carbon, the balance of the surface layer comprising a metal or alloy selected from the binder metals and alloys and the surface layer being substantially free of carbide grains as determined by optical microscopy or SEM. A method for the production of a cemented carbide article is also provided.

Growing community of inventors

Burghaun, Germany

Igor Yurievich Konyashin