Technip Usa, Inc.

Ian Sykes

Robert Wayne Gatlin

Charles Stewart

A method of welding a pipe section in a ring-based welding system, wherein the welding system comprises: (i) an adjustable ring gear mount; (ii) a ring gear assembly positioned on the adjustable ring gear mount, the ring gear assembly having an inner diameter and a center point; and (iii) at least one weld head assembly mounted on the ring gear assembly. The method includes steps of: (a) positioning the pipe section within the ring gear assembly, the pipe section having an object attached the pipe section which enlarges a cross-sectional profile of the pipe section; (b) moving the pipe section through the ring gear assembly in a direction substantially parallel to the pipe section's longitudinal axis; (c) operating the adjustable ring gear mount to move the center point of the ring gear assembly relative to the pipe center point in a plane substantially orthogonal to the pipe section's longitudinal axis; and (d) moving the attached object through the ring gear assembly while the ring gear assembly remains an enclosed circular structure.

Ring gear based welding system

A welding system having a traveling base carriage, a carriage positioning mechanism engaging the base carriage; and a ring gear assembly mounted on the base carriage. The ring gear assembly will include: (i) two half ring sections, each having at least one gear track; (ii) a ring gear mount attaching each of the half ring sections to the base carriage, where the ring gear mounts allow the half ring sections to separate and guide the half ring sections into mating engagement. The system further includes at least one weld head assembly mounted on the ring gear assembly. The weld head assembly includes: i) a welding torch; ii) a torch positioner, and iii) a position sensor. A system controller is programmed to control at least the carriage positioning mechanism and the weld head assembly in order to perform the steps of: (i) setting a velocity of the base carriage to approximate the pipe joint's lateral movement in order to maintain the position of the weld head assembly approximately at the pipe joint; and (ii) adjusting a path of the welding torch to accommodate a geometry of the pipe joint as detected by the position sensor.

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Houston, TX, United States of America

Ian Sykes