General Electric Company

Ge Precision Healthcare LLC

Ian Strider Hunt

Andrew Thomas Triscari

Michael Scott Hebert

Kevin Shane Kruse

Donald Robert Allen

Kenwood Dayton

Eric Lubar

John McCabe

Ryan Dagen

Gregory Alan Steinlage

Andrew Thomas Cross

Adolfo Delgado Marquez

Ben David Poquette

Alexander Ryan

Kyle Russell Berndt

Jace Dowd

Yang Cao

Vasile Bogdan Neculaes

Colin Richard Wilson

Edward Emaci

Thomas Carson Tiearney, Jr

Ron Kent Hockersmith

Richard Michael Roffers

Nidhishri Tapadia

Andrew Marconnet

Steven Thiel

Michael John Danyluk

Michael William Gorrilla

Ryan James Lemminger

Eric Biehr

David Bateman

Andrew Jay Borland

Alxander Thomas Ryan

Andrew T Triscari

Santosh Kumar Tiwari

Claire Alexandra Arnott

John Mccabe

Various methods and systems are provided for a liquid metal bearing assembly. In one embodiment, a liquid metal bearing assembly includes a fill port fluidly coupled to a liquid metal reservoir of the liquid metal bearing assembly, the fill port comprising an inlet diameter and an outlet diameter, the outlet diameter smaller than the inlet diameter, and a pin formed to fit inside the fill port and prevent liquid metal from leaving the liquid metal reservoir via the fill port.

Systems and methods for a liquid metal bearing assembly fill port and plug

Systems and methods related to hydrodynamic bearings for use in X-ray sources are provided. In one aspect, a hydrodynamic bearing system includes a sleeve assembly including a cross-member fluidically dividing a first interior cavity from a second interior cavity, a first shaft positioned in the first interior cavity, and a second shaft positioned in the second interior cavity. The hydrodynamic bearing system may further include a first journal bearing including a first fluid interface surrounding at least a portion of the first cantilever shaft and configured to support radial loads and a second journal bearing including a second fluid interface surrounding at least a portion of the second cantilever shaft and configured to support radial loads.

Hydrodynamic bearing system and method for operating said hydrodynamic bearing system

A bearing structure for an X-ray tube is provided that includes a journal bearing shaft with a radially protruding thrust bearing encased within a sleeve. The structure of sleeve is formed with enlarged traps or voids in the sleeve that are disposed adjacent various rotating anti-wetting seals/seal surfaces formed between the sleeve and the shaft. The geometry of the traps is formed to retain liquid metal/lubricating fluid within the gap defined by the bearing assembly and to direct to liquid metal flowing outwardly from the gap defined between the sleeve and the shaft away from the rotating anti-wetting seals and back towards the gap. This geometry allows the centrifugal forces exerted on the liquid metal by the rotation of the bearing structure to move the outflowing liquid metal away from the rotating anti-wetting seals to significantly reduce contact of the liquid metal with the seals.

Liquid metal bearing with enhanced sealing structures

A bearing structure for an X-ray tube is provided that includes a journal bearing shaft with a radially protruding thrust bearing encased within a bearing sleeve, one of which rotates relative to the other. The stationary component, e.g., the journal bearing and/or the thrust bearing includes at least one vent groove formed therein that improves the ability of the journal bearing structure to enable gases trapped by the liquid metal within the bearing assembly to escape through the vent groove to the exterior of the X-ray tube. By adding a strategically located channel or vent groove of sufficient size in at least one of the journal bearing or the thrust bearing, the pressures resisted by the seal created between the liquid metal and the vent groove(s) in the bearing components is significantly reduced, allowing escape of the gases to avoid detrimental effects to the operation of the X-ray tube, while maintaining the load carrying capacity of the bearing assembly.

X-ray tube liquid metal bearing structure for reducing trapped gases

Liquid metal bearing structure with enhanced sealing structures

Various methods and systems are provided for an x-ray imaging system. In one example, an x-ray tube of the imaging system includes a rotor with a core forming a continuous unit with at least one of a retention sleeve and a bearing assembly sleeve. The rotor further includes one or more magnets disposed in the core and maintained in place by the retention sleeve.

Methods and systems for a magnetic motor X-ray assembly

Systems and methods related to hydrodynamic bearings are provided. One example hydrodynamic bearing system includes a sleeve assembly including a cross-member fluidically dividing a first interior cavity from a second interior cavity, a first shaft positioned in the first interior cavity, and a second shaft positioned in the second interior cavity. The hydrodynamic bearing system further includes a first journal bearing including a first fluid interface surrounding at least a portion of the first cantilever shaft and configured to support radial loads and a second journal bearing including a second fluid interface surrounding at least a portion of the second cantilever shaft and configured to support radial loads.

A liquid metal or spiral groove bearing structure for an x-ray tube and associated process for manufacturing the bearing structure is provided in which journal bearing sleeve is formed with a number of structures thereon that function to dissipate heat transmitted to the sleeve during operation of the bearing assembly within the x-ray tube to minimize thermal deformation of the sleeve, thereby minimizing gap size alteration within the bearing assembly. The structures formed within the sleeve are slots disposed within the section of the sleeve in which the highest temperature gradients develop. The slots enable an increase in thermal conductance away from the sleeve while minimizing the stresses created from the deformation of the portion(s) of the sleeve between the slots.

Spiral groove bearing assembly with minimized deflection

Systems and methods related to hydrodynamic bearings are provided. One example system includes a hydrodynamic bearing including a rotational component configured to attach to an anode and a stationary component. The stationary component includes a bearing surface having a plurality of grooves configured to generate pressure in a fluid interface during rotation of the rotational component and where the bearing surface includes at least one recessed section profiled based on an expected pattern of wear.

Hydrodynamic bearing system and method for manufacturing the hydrodynamic bearing system

Liquid metal bearing assemblies and methods for operation of said assemblies are provided. One example liquid metal bearing assembly includes a liquid metal interface positioned between a stationary component and a rotational component. The rotational component includes a liquid metal reservoir configured to contain a liquid metal and positioned radially inward from the liquid metal interface, a liquid metal passage extending between the liquid metal reservoir and the liquid metal interface, and an anti-wetting surface in the liquid metal passage.

Liquid metal bearing assembly and method for operating said liquid metal bearing assembly

A structure and method of operation of a journal bearing is disclosed that minimizes contact of the shaft with the sleeve during start up and slow down of rotation of the shaft relative to the sleeve, or vice versa. The bearing assembly includes a gravitational load reduction mechanism with magnets disposed on the sleeve and on the shaft in alignment with one another. The magnet(s) on the shaft interacts with the magnet(s) disposed on the sleeve to provide a force against the pressure of the shaft towards the sleeve generated by gravity on the rotating component. The magnets enable centering of the rotating component within the stationary component during low rotation and non-rotation. This prevents rubbing of the rotating journal bearing component surfaces, e.g., sleeve, against the stationary journal bearing component, e.g., shaft, during assembly, ramp-up, and coast-down when the journal bearing fluid provides minimal or no bearing centering capability.

Magnetic support for journal bearing operation at low and zero speeds

A ring seal is engaged with a liquid metal bearing assembly and operates to contain metal fluid lubricant leaking through the primary compression seals of a liquid metal bearing to prevent the fluid from entering the high voltage space within the x-ray tube and causing high voltage instability. The ring seal engages the existing configuration for the bearing assembly without deforming the bearing, including effects of thermal expansion and inertial body forces, thus maintaining the tight tolerances for the proper operation of the component parts of the bearing structure. The ring seal retains the leaking liquid metal within the ring seal regardless of the operating state and/or condition of the bearing assembly, such as during operating conditions. i.e., rotation of the bearing assembly or gantry, and non-operating conditions, e.g., shipping and stand-by, and regardless of the corresponding pressures and their locations exerted on the ring seal by the liquid metal.

Ring seal for liquid metal bearing assembly

Growing community of inventors

Milwaukee, WI, United States of America

Ian Strider Hunt