Enevate Corporation

Ian Russell Browne

Benjamin Yong Park

Giulia Canton

Heidi Leighette Anderson

Rahul R Kamath

Steve Pierce

Stephen W Schank

Monika Chhorng

David J Lee

Sung Won Choi

Fred Bonhomme

Liwen Ji

Hong Zhao

Xianyang Li

Sam Keene

Wei Wang

Younes Ansari

Frederic C Bonhomme

William Hubert Schank

Genis Turon Teixidor

Jill Renee Pestana

Ambica J Nair

Michael Buet

Tracy Ho

Qian Huang

Sanjaya D Perera

Qing Zhang

Heidi L Houghton

Methods of forming electrochemical cells are described. In some implementations, the method can include providing an electrochemical cell having an electrode including electrochemically active material with at least about 20% to about 100% by weight of silicon. The method can include charging the electrochemical cell by providing a formation charge current at about 1 C or greater to the electrochemical cell. The method can also include discharging the electrochemical cell. In various implementations, substantially no rest of greater than about 5 minutes occurs between charging and discharging.

Methods of forming electrochemical cells

Methods and system for forming electrochemical cells are provided. An electrochemical cell may be formed by providing an electrochemical cell that includes a first electrode and a second electrode, a separator between the first electrode and the second electrode, and an electrolyte, with at least the first electrode is a silicon-dominant electrode. A formation process may then performed, with the formation processing including charging the electrochemical cell by providing a formation charge current at about 1 C or greater to the electrochemical cell, and discharging the electrochemical cell after a rest step between the charging and the discharging.

Systems and methods utilizing aqueous-based polymer binders for silicon-dominant anodes containing pyrolyzed carbon may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and a water soluble polymer and may comprise one or more additional materials. The electrode coating layer may include more than 70% silicon and the anode may be in a lithium ion battery.

Silicon dominant anodes containing pyrolyzed carbon

Systems and methods are provided for control of furnace atmosphere for improving capacity retention of silicon-dominant anode cells. Furnace atmosphere may be controlled during processing of a silicon-dominated electrode in a furnace, with the processing including pyrolysis of the silicon-dominated electrode, and the controlling including setting or adjusting one or more of pressure of the furnace atmosphere, and composition of the furnace atmosphere. The controlling of the furnace atmosphere may be configured based on at least one environment condition. The at least one environment condition may be an oxygen-free environment.

Control of furnace atmosphere for improving capacity retention of silicon-dominant anode cells

Systems and methods for silicon dominant lithium-ion cells with controlled lithiation of silicon may include a cathode, an electrolyte, and an anode. The anode may include silicon lithiated at a level after discharge that is configured to be above a minimum threshold level, where the minimum threshold lithiation is 3% silicon lithiation. The lithiation level of the silicon after charging the battery may range between 30% and 95% silicon lithiation, between 30% and 75% silicon lithiation, between 30% and 65% silicon lithiation, or between 30% and 50% silicon lithiation. The lithiation level of the silicon after discharging the battery may range between 3% and 50% silicon lithiation, between 3% and 30% silicon lithiation, or between 3% and 10% silicon lithiation. The minimum threshold level may be a lithiation level below which a cycle life of the battery degrades. The electrolyte may include a liquid, solid, or gel.

Method and system for silicon dominant lithium-ion cells with controlled lithiation of silicon

Methods and systems are provided for key predictors and machine learning for configuring cell performance. One or more parameters relating to the cell may be measured, via a measurement apparatus, with the cell including a cathode, a separator, and a silicon-dominant anode, and the cell may be managed, based on the one or more parameters, with the managing including predetermining cycle life of the cell based on the one or more parameters using a machine learning model. The cell may be within a battery pack that includes a plurality of cells. The battery pack may be in an electric vehicle. At least one parameter may be measured before a formation process of the cell. At least one parameter may be measured during the formation process. At least one parameter may be measured during cycling of the cell.

Method and system for key predictors and machine learning for configuring cell performance

Methods and systems are provided for key predictors and machine learning for configuring cell performance. One or more parameters relating to operation of a cell may be measured, via a measurement apparatus, with the cell including a cathode, a separator, and a silicon-dominant anode, and cell performance may be managed, based on the one or more parameters, with the managing including assessing the cell performance using a machine learning model. The cell may be within a battery pack that includes a plurality of cells, each of which including a cathode, a separator, and a silicon-dominant anode. One or more of the plurality of cells from the battery pack in response to a determination, based on the assessing, of a different performance of the one or more of the plurality of cells. The battery pack may be in an electric vehicle.

Systems and methods for batteries comprising a cathode, an electrolyte, and an anode, wherein sacrificial salts and prelithiation reagents are added to the cathode as functional additives for electrochemical prelithiation.

Sacrificial salts in Li-rich, defect anti-fluorite compounds in cathodes for prelithiation in lithium ion batteries

Systems and methods for anisotropic expansion of silicon-dominant anodes may include a cathode, an electrolyte, and an anode, where the anode may include a current collector and an active material on the current collector. An expansion of the anode during operation may be configured by a roughness and/or thickness of the current collector, a metal used for the current collector, and/or a lamination process that adheres the active material to the current collector. The expansion of the anode may be more anisotropic for thicker current collectors. A thicker current collector may be 10 μm thick or greater. The expansion of the anode may be more anisotropic for more rigid materials used for the current collector. A more rigid current collector may include nickel and a less rigid current collector may include copper. The expansion of the anode may be more anisotropic for a rougher surface current collector.

Anisotropic expansion of silicon-dominant anodes

Electrolytes and electrolyte additives for energy storage devices comprising a carboxylic ether, a carboxylic acid based salt, or an acrylate electrolyte are disclosed. The energy storage device comprises a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, a separator between the first electrode and the second electrode, an electrolyte, and at least one electrolyte additive selected from carboxylic ethers, carboxylic acid based salts, and acrylates.

Silicon-based energy storage devices with carboxylic ether, carboxylic acid based salt, or acrylate electrolyte containing electrolyte additives

Methods and systems for forming electrochemical cells are provided. An electrochemical cell may be provided, with the electrochemical cell including a first electrode, a second electrode, a separator between the first electrode and the second electrode, and an electrolyte. At least the first electrode is a silicon-dominant electrode. A formation process may be used for the electrochemical cell, with the processing including at least a charge step that includes providing a formation charge current at greater than about 1C to the electrochemical cell, where providing the formation charge current includes charging to a partial formation.

Electrodes and methods of forming electrodes are described herein. The electrode can be an electrode of an electrochemical cell or battery. The electrode includes a current collector and a film in electrical communication with the current collector. The film may include a carbon phase that holds the film together. The electrode further includes an electrode attachment substance that adheres the film to the current collector.

Electrodes, electrochemical cells, and methods of forming electrodes and electrochemical cells

Systems and methods for anisotropic expansion of silicon-dominant anodes may include a cathode, an electrolyte, and an anode, where the anode may include a current collector and an active material on the current collector. An expansion of the anode during operation may be configured by a thickness of the current collector. The expansion of the anode may be more anisotropic for thicker current collectors. A thicker current collector may be 10 &#x3bc;m thick or greater. The expansion of the anode may be more anisotropic for more rigid materials used for the current collector. A more rigid current collector may include nickel and a less rigid current collector may include copper. The expansion of the anode may be more anisotropic for a rougher surface current collector.

Systems and methods for silicon-dominant lithium-ion cells with controlled utilization of silicon may include a cathode, an electrolyte, and an anode, where the anode has an active material comprising more than 50% silicon. The battery may be charged by lithiating silicon while not lithiating carbon. The active material may comprise more than 70% silicon. A voltage of the anode during discharge of the battery may remain above a minimum voltage at which silicon can be lithiated. The anode may have a specific capacity of greater than 3000 mAh/g. The battery may have a specific capacity of greater than 1000 mAh/g. The anode may have a greater than 90% initial Coulombic efficiency and may be polymer binder free. The battery may be charged at a 10C rate or higher. The battery may be charged at temperatures below freezing without lithium plating. The electrolyte may comprise a liquid, solid, or gel.

Method and system for silicon-dominant lithium-ion cells with controlled utilization of silicon

Systems and methods for anisotropic expansion of silicon-dominant anodes may include a cathode, an electrolyte, and an anode, where the anode may include a current collector and an active material on the current collector. An expansion of the anode during operation may be configured by a metal used for the current collector, and/or a lamination process that adheres the active material to the current collector. The expansion of the anode may be more anisotropic for thicker current collectors. A thicker current collector may be 10 &#x3bc;m thick or greater. The expansion of the anode may be more anisotropic for more rigid materials used for the current collector. A more rigid current collector may include nickel and a less rigid current collector may include copper. The expansion of the anode may be more anisotropic for a rougher surface current collector.

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Irvine, CA, United States of America

Ian Russell Browne