The Boeing Company

Boeing Commercial Airplane Company

I Glen Hendrickson

Karl A Hansen

An electromagnetic dent remover having a tapped work coil (36) is provided. A first current pulse, I.sub.S, is applied to an inner and outer coil (48 and 46) to produce an electromagnetic field that exerts a repelling force on a conductive part (24). A second current pulse, I.sub.F, having a polarity opposite that of the I.sub.S current pulse and a rise time shorter than that of the I.sub.S pulse, is applied to the inner coil (48), which collapses the electromagnetic field associated with the inner coil (48) and causes a pulling force to be exerted on the part (24) by the inner coil (48). The work coil (36) is positioned over a dent in the conductive part (24) so that the pulling force produced by the inner coil (48) is concentrated on the dent and pulls the dent from the part (24). Simultaneously, the pulling force is counteracted by the repelling force produced with the outer coil (46). The repelling force stabilizes the part ( 24) to facilitate the removal of the dent. In addition to stabilizing the part (24), the repelling force created by the outer coil (46) may be used to remove convex deformations (20) of the dent.

Electromagnetic dent remover with tapped work coil

An adjustable regulator and a cycle initiating firing pin are mounted in the handle of a casing which contains a flux concentrator. The adjustable regulator sets the amplitude of current from a control panel to the flux concentrator through a flexible multi-conductor cable. The flux concentrator is separately encased and detachably mounted to the casing.

Portable head for electromagnetic pulling

An electromagnetic dent remover including a dent removal head containing an electromagnetic work coil capable of creating a locally concentrated magnetic field when first energized by a slow rising current followed by a fast pulsing counter current is disclosed. The electromagnetic work coil comprises a cylinder formed of a spirally wound metal strip whose convolutions are electrically insulated from one another by coatings or layers of electrical insulation. In one form, slots and holes, located in the walls of the coil, control the electrical current density within the coil to thereby produce the desired locally concentrated magnetic field. In another form, the ends of the coils are machined such that at least one magnetic field concentration projection projects outwardly from one annular end of the coil. The other end of the coil is machined such that it is a mirror image of the projection end. In either form the electromagnetic work coil is encased in a nonmagnetic housing, which may be formed by encapsulation.

Method of making work coil for an electromagnetic dent remover

A flux concentrator has a pair of primary coils wrapped around a thin walled cylindrical portion of a secondary coil. The secondary coil has a conductive head at an end and the coil is slotted to generate a rapid high intensity axially acting flux at the head in response to a flow of current through the primary coils. A pulling force is generated as a result of a slow rise high amplitude current flow through one of the coils followed by a rapid rise reversed polarity current flow through the second primary coil.

Flux concentrator for electromagnetic pulling

Portable dent remover

An electromagnetic dent remover including a dent removal head containing an electromagnetic work coil capable of creating a locally concentrated magnetic field when first energized by a slow rising current followed by a fast pulsing counter current is disclosed. The electromagnetic work coil comprises a cylinder formed of a spirally wound metal strip whose convolutions are electrically insulated from one another by coatings or layers of electrical insulation. In one form, slots and holes, located in the walls of the coil, control the electrical current density within the coil to thereby produce the desired locally concentrated magnetic field. In another form, the ends of the coil are machined such that at least one magnetic field concentration projection projects outwardly from one annular end of the coil. The other end of the coil is machined such that it is a mirror image of the projection end. In either form the electromagnetic work coil is encased in a nonmagnetic housing, which may be formed by encapsulation.

Growing community of inventors

Seattle, WA, United States of America

I Glen Hendrickson