Lg Chem, Ltd

Hyoung Jun

Sung Kyu Lee

Chan Hyu Jin

Hyun Kyu Kim

Yeon Uk Choo

Jeong Ju Moon

Joo Ho Kim

Jin Sung Park

Jae Hun Jeong

Joon Ho Shin

Ha Na Lee

Yun Gon Heo

Song Hoon Lee

Yun Con Heo

The present invention relates to a method of manufacturing a diester-based compound, and, more particularly, to a method of manufacturing a diester-based compound, which is performed using a continuous process including a reaction part in which a total of n reaction units spanning from a first reaction unit to an nth reaction unit are connected in series, wherein each of the reaction units includes a reactor, and the method includes: supplying a feed stream including a dicarboxylic acid and an alcohol into the first reactor; esterifying the feed stream to prepare a reaction product; and supplying a lower discharge stream including the reaction product into the reactor of the rear reaction unit. In this case, a conversion rate of the esterification reaction in the first reactor is controlled in a range of 50 to 80%.

Method of manufacturing diester-based compound

An esterification reaction apparatus and an esterification reaction method, the esterification reaction apparatus comprising a reaction tank having an accommodation part, in which a raw material containing carboxylic acid and alcohol is accommodated, a heating unit configured to individually heat partition regions that are partitioned into N regions in a vertical direction of the accommodation part, and a controller configured to control the heating unit so that only the partition regions in which a liquid is accommodated among the N partition regions are heated, thereby performing an esterification reaction of the raw material.

Apparatus and method for esterification reaction

A neutralization/water separation tank for an esterified product including: a neutralization part in which a crude product mixture containing alcohol and an ester compound, a neutralizing agent, and water are put to produce a neutralized mixture; a water separation part which divides the neutralized mixture into a floating layer and an aqueous layer; a first partition wall which extends upward from a bottom surface to provide an upper passage and by which the neutralization part and the water separation part are partitioned; and a second partition wall which extends downward from a ceiling to provide a lower passage, wherein the water separation part includes: a first water separation part into which the neutralized mixture is introduced from the neutralization part through the upper passage; and a second water separation part into which the neutralized mixture is introduced from the first water separation part through the lower passage, wherein the first water separation part and the second water separation part are partitioned by the second partition wall.

Neutralization/water separation tank for esterified product and neutralization/water separation method for esterified product

The present disclosure relates to a diester-based material production unit including a reaction device in which an esterification reaction of dicarboxylic acid and a primary alcohol is performed, a column in which the gas-liquid separation of the primary alcohol and the water introduced is performed, a heat exchanger installed on a gas phase line of the column to remove heat of the gas phase line, a flash drum in which separation of a liquid phase and a gas phase is performed in the mixture stream including the primary alcohol and the water, a condenser installed on the flash drum upper line, and a layer separator in which the layer separation of a mixture of a liquefied primary alcohol and water into an organic layer and an aqueous layer is performed, wherein one or more lines through which recirculated primary alcohol from the flash drum and the layer separator flows are connected to an upper portion of the column. According to the present invention, a coolant usage amount can be reduced and a rheological problem can be eliminated since a liquid phase and a gas phase coexist in a pipe.

Diester-based material production unit and diester-based material production system including the same

A diester-based material can be prepared continuously including a reaction part in which a total of n reaction units from a first reaction unit to an nth reaction unit are connected in series, the reaction unit including a reactor which esterifies dicarboxylic acid and alcohol, includes: esterifying dicarboxylic acid and alcohol in a reactor of the first reaction unit to produce a reaction product, and supplying a lower discharge stream including the reaction product to a reaction unit at a rear end, wherein an operating pressure of the reactor of the first reaction unit is 0.4 kg/cmG to 5.5 kg/cmG, an operating pressure is reduced from a reactor of any one reaction unit of reaction units from a second reaction unit to the nth reaction unit, and an operating temperature is increased from the reactor of the first reaction unit to the reactor of the nth reaction unit.

Method of preparing diester-based material

The present disclosure relates to a preparation system and a preparation method of a diester-based composition. A first alcohol which is a reaction raw material is added to waste water as an extracting agent, and layer separation is performed to separate a second alcohol which is another reaction raw material in the waste water. Accordingly, the amount of alcohol discharged as waste water can be reduced, and an eco-friendly process operation is possible. In addition, it is economical and efficiency to use the alcohol separated again as a reaction raw material.

System and method for manufacturing diester-based composition

A neutralization/water separation device for an esterified product including: a neutralization tank in which a crude product mixture containing alcohol and an ester compound, a neutralizing agent, and water are put to produce a neutralized mixture; a water separation tank disposed below the neutralization tank to divide the neutralization mixture into a floating layer and an aqueous layer; a partition wall extending downward from a ceiling of the water separation tank to provide a lower passage in the water separation tank; and a transfer line that transfers the neutralized mixture from the neutralization tank to the water separation tank, where the water separation tank includes: a first water separation part into which the neutralized mixture is introduced from the neutralization tank through the transfer line; and a second water separation part into which the neutralized mixture is introduced from the first water separation part through the lower passage, where the first water separation part and the second water separation part are partitioned by the partition wall.

Neutralization/water separation device for esterified product and neutralization/water separation method for esterified product

The present disclosure relates to a manufacturing system and a manufacturing method which are capable of continuously manufacturing an ester-based composition, and has a technical feature of being capable of manufacturing an ether-based composition continuously, economically, and efficiently.

System and method for manufacturing ester-based composition

The present disclosure relates to a heat exchange system which is capable of saving energy consumed in a whole process by exchanging heat of different streams from each other, included in a continuous preparation system of a diester-based composition.

Heat exchange system and preparation system of diester-based composition comprising the same

The present disclosure relates to a method for continuously manufacturing an ester-based composition and a manufacturing system therefor, the method improving a manufacturing yield by optimizing process variables of each reactor of a reaction unit in which a plurality of reactors are connected in series.

Method and system for manufacturing ester-based composition

The present disclosure relates to a method and a system for manufacturing an ester-based composition which are characterized in sequentially operating a plurality of batch reactors, and since an ester-based composition is semi-continuously manufactured, the productivity is high and the stability of a batch reactor is secured.

Provided is a monohydric alcohol removal method in esterification, the method including a step of reacting a carbonyl-based compound having one or more functional groups selected from the group consisting of carboxyl, ester, and acid anhydride groups with a monohydric alcohol in an esterification reactor including a liquid phase outlet line connected to a liquid phase section in the reactor, and a step of separating in a gas-liquid separation column to remove the monohydric alcohol, wherein the inflow of a liquid phase stream into the gas-liquid separation column starts at the time point between 10% and 70% of the total time required for the gas-liquid separation.

Method for removing monohydric alcohol from esterification and method for preparing ester composition comprising same

The present disclosure relates to a system and a method for continuously purifying a reaction product of esterification, where the system includes a neutralizer, a distiller, and a product purifier. Through the present system and the method, it is possible to perform a continuous purification process efficiently, and to reduce lower alcohol wastewater generated during purification.

System for continuously purifying reaction product of esterification

Provided are an ester composition preparation system, including an integrated reactor, a gas-liquid separation column, a purification unit, an alcohol storage tank, and a mixed alcohol separation column, which is an efficient, economical, and simplified ester composition preparation system, and an ester composition preparation method using the same. The ester composition preparation system is a simplified system which can reduce facility space, drastically remove reaction equipment, and reduce transfer time through the introduction of the integrated reactor in which the reaction preparing an ester compound and the reaction preparing an ester composition are carried out in one space, the mixed alcohol separation column and the gas-liquid separation column.

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Daejeon, South Korea

Hyoung Jun