King Abdulaziz City for Science and Technology

Hun Jai Bae

Ahmed Ali Basfar

Commercial thermoplastic clean flame retardant materials in wire and cable insulation are mechanically unstable due to high filler loading. In the present invention, thermoplastic, black color, clean flame retardant composition using carbon nano tubes (CNT) is made. The resultant compositions possess very low smoke and toxicity. CNT with outer diameter of 40-60 nm and length of under 20 &#x3bc;m are used to increase mechanical properties and flame retardancy. Thermo plastically extruded composition consists of each component by parts by weight as follows: 100 of resin (polyolefin or 100 of polyolefin/ethylene propylene diene monomer (EPDM)), 90-150 of non halogen containing flame retardants, 1-20 of auxiliary secondary flame retardant agents, 2-4 of CNT (outer diameter of 40-60 nm) and length under 20 &#x3bc;m and 0.2-1.0 of antioxidants. A reliable method for producing thermoplastic black color clean flame retardant insulation material for wire and cable without deterioration of mechanical properties is discussed.

Clean flame retardant compositions with carbon nano tube for enhancing mechanical properties for insulation of wire and cable

Commercial thermoplastic clean flame retardant materials in wire and cable insulation are mechanically unstable due to high filler loading. In the present invention, thermoplastic, black color, clean flame retardant composition using carbon nano tubes (CNT) is made. The resultant compositions possess very low smoke and toxicity. CNT with outer diameter of 40-60 nm and length of under 20 &#x3bc;m are used to increase mechanical properties and flame retardancy. Thermo plastically extruded composition consists of each component by parts by weight as follows: 100 of resin (polyolefin or 100 of polyolefin/ethylene propylene diene monomer (EPDM)), 90-150 of non-halogen containing flame retardants, 1-20 of auxiliary secondary flame retardant agents, 2-4 of CNT (outer diameter of 40-60 nm) and length under 20 &#x3bc;m and 0.2-1.0 of antioxidants. A reliable method for producing thermoplastic black color clean flame retardant insulation material for wire and cable without deterioration of mechanical properties is discussed.

One of the major problems of commercial clean flame retardant materials is unstable mechanical properties because of high filler loadings. Clean flame retardant compositions having very low smoke and toxicity generation are invented by a method based on partial cross-linking of polymers. These composites are processed by routine thermoplastic extruder and do not use post curing system. Composition mainly contain 100 parts by weight (p/w) of resin (polyolefin or 100 p/w of polyolefin/ethylene propylene diene monomer rubber (EPDM rubber)), 90-150 p/w of non halogen content main flame retardants, 0.1-0.5 parts by weight of crosslinking agent, 1-20 p/w of auxiliary secondary flame retardant agents and 0.2-1.0 p/w of antioxidants. Clean flame retardant compositions use peroxide composite as a crosslinking agent and metal hydroxide composite as a flame retardant. The present invention demonstrates more reliable method for producing clean flame retardant insulations for wire and cable without deterioration of mechanical properties.

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