Ford Global Technolgoies, LLC

Huifen Qiu

Chun Tang

Kyi Shin Shiah

Joel A Hetrick

Jacob Krizan

Adeeb Ahmed

An electric machine includes a stator core defining circumferentially arranged slots alternating between odd and even slots. Each slot has radial pin positions arranged in adjacent pairs to define radial layers. A hairpin winding includes a first path of interconnected hairpins that is disposed in the stator core such that, for each of the radial layers, the first path is disposed in the odd slots and the even slots a same number of times.

Hairpin winding electric machine

An electric machine winding assembly including a stator and windings is provided. The stator may define a central axis. The windings may extend from the stator and each may include a pair of conductor ends. Each conductor end may include a minor side and a major side. The windings are arranged with the stator such that each of the major sides are aligned along a circumferential conductor axis relative to the central axis to facilitate welding adjacent conductor ends to one another. Each of the windings may further include two portions defining a U shape. Each of the two portions may include a lower portion, a mid-portion, and an upper portion. One of the mid-portions may include a first bend defining a twist shape to orient the major sides of one of the pair of conductor ends along the circumferential conductor axis.

Electric machine winding assembly

An electric machine includes a stator core defining slots and hairpins disposed in the slots and selectively joined at connections to form windings. A U-shaped jumper has spaced legs interconnected by a U-portion. The legs are attached to a pair of the hairpins at a location radially outboard of the slots such that the U-portion faces the core. A terminal lead of the windings radially extends between the legs.

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Huifen Qiu